newbe on his first diesel build (na 1.6 rabbit)

[thomcat]

Hey guys glad to be here! I am long time VW devotee, just starting to delve into the diesel side  I am capable in the garage  having rebuilt numerous gas engines.  My first (of many  most likely) question is What performance tricks can you recomend for A basic stock rebuild? I was thinking about a little port clean up, and a traditional gasket match. maybe later later the addition of a small turbo. but for now nothing complicated (too many other projects to finish before I experiment). would studs improve the reliability or is that over kill?  Im a machinist by trade so I able to modify  parts  as needed . Thanks in advance for your input

[8v-of-fury]

Hey there, Welcome to the best Diesel forum in North America! (I can say that in my opinion because i have not needed to go elsewhere for my issues lol) There are alot of good guys here that I can guarantee will help you out with any hurdles you may encounter, I know they helped me.

Port and match the mani's, find a dual outlet manifold off an 8v gasser, along with a 8v intake mani. Vnt turbo, Big open exhaust, 3" max on an n/a engine anymore is overkill. Straight pipe it if you can stand the noise, less restricition is key, get your pump done by Giles in Markham, Ontario. Also buy a set of bosch injectors from them. Studs are always good, wont do much of an upgrade before the turbo, but it will certainly be worthwhile if you do and even worth while if u dont. Can guarantee the head is good and tight to the block a few options :lol:

What year is the car/engine?