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AAZ - Rocco superbuild
by
stewardc
on 09 Dec, 2010 04:09
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#1
by
theman53
on 09 Dec, 2010 05:17
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WOW Is that TDI or 1.9IDI? Said he used the TDI crank. I saw the back of the head and IP, but couldn't tell from what I read. Either way amazing.
EDIT: title says AAZ...I think I can figure it out from there.
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#2
by
MJF
on 09 Dec, 2010 07:10
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Very intresting, nice body too
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#3
by
rallydiesel
on 09 Dec, 2010 12:02
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Did he machine the block to clearance the tdi rods? Looks like he did. Nice build but needs some numbers besides boost.
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#4
by
RadoTD
on 10 Dec, 2010 09:50
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Oh wow, that is nuts. I'll definitely be keeping an eye on that thread!
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#5
by
stewardc
on 10 Dec, 2010 10:06
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As you already figured out, he's built an AAZ. The block had to be machined to clear the rods, and the stud girdle had to be modified to clearance the rod bolts. He did lower the compression to 20:1 by machining the stock pistons, but the high boost which did all the havoc on the old block didn't bother the previously used pumpe deuse rods at all.
The engine is almost finished now and the first stop will be the local dyno operator, once it gets 1000-2000 km on the build.
I can't wait to see the results.
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#6
by
RadoTD
on 10 Dec, 2010 10:13
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So when he was running 45psi, was that on PD rods, machined pistons and 20:1 compression? Also, his new main caps.. did he machine those himself?
Anything else out of the ordinary done to keep the engine bolted together. And, of course, was it ever dyno'd? 13.5 in a Scirocco would be 250+, right?
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#7
by
MJF
on 10 Dec, 2010 10:34
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13.5 in a Scirocco would be 250+, right?
Less than 200 is enough in lightweight mk1 with good start. I´m more intrested of trap speed, that will tell the power. And dyno of course
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#8
by
stewardc
on 10 Dec, 2010 10:44
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At blowup time, it was stock AAZ crank (undamaged), Pumpe deuse rods (undamaged) and stock 22:1 pistons.
The new main caps are shop-made and, of course, ARP fasteners throughout.
I think the trap speed wqas 114 mph.
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#9
by
dirtydiesel
on 13 Dec, 2010 05:03
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i had the rocco running last night . runs fine with the new oil cooler and lines the engine now holds 6.5L of oil. new tv headlights are on the way too. from a 74 and early 75 scirocco.
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#10
by
R.O.R-2.0
on 13 Dec, 2010 08:22
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i had the rocco running last night . runs fine with the new oil cooler and lines the engine now holds 6.5L of oil. new tv headlights are on the way too. from a 74 and early 75 scirocco. 
so, i take it you are the owner?
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#11
by
dirtydiesel
on 13 Dec, 2010 11:15
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yes thats me. getting my custom turbo drain line made today
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#12
by
MJF
on 13 Dec, 2010 12:22
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So, since the owner is here. What was dyno numbers and trap speed with old setup?
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#13
by
R.O.R-2.0
on 13 Dec, 2010 12:26
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yes thats me. getting my custom turbo drain line made today 
have any pictures of the turbo setup that makes that much boost?
we LOVE pictures!
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#14
by
RadoTD
on 13 Dec, 2010 13:11
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Haha yes, the more info the better! Keep updating on this forum, we'll all be watching!