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Cars for Sale / Re: 1979 Dasher Wagon 1.6 turbo diesel
« Last post by computermonkey on Today at 06:35:36 am »
Apologize.  Location and price added.
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Cars for Sale / Re: 1979 Dasher Wagon 1.6 turbo diesel
« Last post by ORCoaster on Today at 12:07:34 am »
I am confused, is this for sale or are you just telling us you have this wonderful old beater?  No price, no Location, leaves one wondering what this post is all about.  Other than the car.
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« Last post by Kasapq on March 21, 2019, 06:57:18 pm »
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« Last post by HenryC on March 21, 2019, 06:40:55 pm »
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Cars for Sale / 1979 Dasher Wagon 1.6 turbo diesel
« Last post by computermonkey on March 21, 2019, 06:19:28 pm »
1979 VW Dasher Wagon with 1.6 TD and 5spd transmission.  Brakes and front end rebuilt, new back shocks.  New front wheel bearings, back wheel bearings repacked.  Engine is a late model 1.6 with hydraulic valves.  This engine was completely rebuilt from block out.  All bearings was replaced with German bearings.  Bored .20 over.  German pistons.  Gapless rings.  ARP head studs, 1.9 tri metal head gasket.  Turbo can be a k24 or a KKK, your choice.  Trans mission is a 5-speed overdrive.  .  I have a ton of extras that come with the car.
Head liner is in good shape.  Seat are in good shape.  Have the trim for the instruments.  Dash is cracked.  Boost gauge etc.  Would make someone a little project.  Not much is needed to get running again.  Body is in good shape.  All lights worked when I parked it.  All glass is in good shape.  Floor boards are in good shape.

I had the car all fixed up and drove it for a couple of years.  I was low on diesel and stopped at a Circle K.  The next day while driving to work it started blowing smoke back and running ruff.  Come to find out it had water in the diesel.  I have the tank cleaned but never got to repairing the injection pump.

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https://drive.google.com/drive/folders/1C0kQBpCAFNj90wN1whAPUH12DY1IQKJk?usp=sharing
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IDI Engine / Re: Water pump pulley
« Last post by libbydiesel on March 21, 2019, 05:50:38 pm »
I have no use for a crank holding tool during the timing belt process, in fact I would find it counter-productive.  With the procedure I use, there is not any point where the crankshaft turns at all except when I am intentionally turning it.  If you are finding that the crank moves unintentionally then you might want to adjust your procedure so it doesn't. 

You should pull the cam sprocket off the cam prior to attempting to install the belt.  Pump should be locked.  Cam taper and matching taper in the sprocket should be cleaned with brake clean and a clean rag so there is no possibility of any oily residue.

1. Install the belt around the crank and the pump without any extra teeth between them.
2. Insert the cam sprocket into the extra loop of the belt. 
3. Lift the cam sprocket onto the end of the cam while aligning the belt with the tensioner.
4. Insert the cam bolt finger tight.
5. Pull the pump pin.
6. Rotate the crankshaft counter-clockwise (intentionally) a few degrees.
7. Rotate the crankshaft back to TDC without going past TDC while you hold onto the cam sprocket and exert a little back pressure against the belt - this step is important to move all the belt slack into the tensioner area where it should be and where it will be when the engine is running.
Tension the tensioner.
8. Double-check the crank mark.  If it moved during tensioning then you did not do step 7 correctly or you are seriously over-tensioning the belt.  Go back to step 6 and redo.
9. With crank correctly at TDC and belt tensioned, torque the cam bolt to 25 ft-lbs with lock (and feelers on either side) in place.
10. Remove cam lock, cold the cam sprocket with a sprocket holder, and torque cam bolt to 45 ft-lbs rather than the book spec of 33.   
11. Tap the bolt with a hammer moderately hard and recheck the torque at 45 ft-lbs.   
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IDI Engine / Re: Water pump pulley
« Last post by Spokerider on March 21, 2019, 05:06:04 pm »
That's what I was thinking of. I could make my version in an hour or so. Will prolly do when i have the time.

 Also.....have you found using a crank sprocket holder / tool of sorts helps with installing a new timing belt. It would keep the crank from turning during the process. I usually end up keeping the timing marks advanced by 1/4" or so......so when the crank does turn [ inevitably ] when struggling to get the belt on, it's of some help in getting the timing marks bang-on once the belt is in place. Even at that.......it takes me many attempts to get it right.
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Diesel Swaps / Re: Vanagon Engine preferences.
« Last post by libbydiesel on March 21, 2019, 03:20:35 pm »
I've done several VW turbo-diesel into Vanagon engine conversions.  I've done the 1.6TD, 1.9TD (AAZ), Mk3 1.9TDI (AHU/1Z with mechanical pump) and the Mk4 1.9TDI (ALH with mechanical pump).  The 1.6TD really isn't any easier to do than a Mk3 TDI with mechanical pump.  I really like the ALH engine, but you will have more custom work for installing it.  Mk3 TDI will give the same performance and fuel economy with less work for the install.  The 1.6TD is also a decent engine.  It doesn't have as much power but it still makes for a nice van especially if intercooled and tuned well.  Considering the options you have, in that situation the easy choice for me would be to install the AHU at 50 using the diesel mounting parts, ditch the electronic engine management, and install a Land Rover 200/300 TDI mechanical injection pump.   
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Diesel Swaps / Vanagon Engine preferences.
« Last post by dennis on March 21, 2019, 09:08:39 am »
Looking for informed opinions on a Vanagon project I have. The Vanagon is an 82 Westy diesel. I have an an air-cooled donor van which has a good transmission. I also have a complete Beetle with an ALH TDI engine. Also I have a good 1.6 TD engine that just needs to be freshened up. My Daily driver is a 98 Jetta with an AHU engine that I might use.  I could use an 8 valve gas engine. The 1.6 TD would be the easiest to install and use but I am thinking it might be asking a lot of it to push a 5000 lb vehicle around and keep the EGTs down. Just looking for opinions based on ease of installation verses performance.

Thanks
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