Author Topic: throttle bushing AAZ  (Read 4751 times)

May 27, 2011, 03:02:42 pm

paolomarks

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throttle bushing AAZ
« on: May 27, 2011, 03:02:42 pm »
I started my 1996 AAZ today after a complete rebuild and the Injection pump leaks from the throttle shaft bushing/ o ring.  Where can I find a throttle shaft bushing for an AAZ pump.? They're quite a bit taller than the 1.6 pump I understand.  Thanks, Paolo 

also looking for a harmonic balancer for the same engine, mine's got quite a wobble.  Thanks.

Reply #1May 28, 2011, 03:43:01 am

macka

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Re: throttle bushing AAZ
« Reply #1 on: May 28, 2011, 03:43:01 am »
Giles at performance diesel will more then likely have the O ring. Check the Samba for the balancer.
Quote from: Vincent Walden
I do know that I drive torque,  while listening to my friends prattle on about horsepower.

Reply #2May 28, 2011, 06:33:40 am

paolomarks

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Re: throttle bushing AAZ
« Reply #2 on: May 28, 2011, 06:33:40 am »
Thanks for the response.  I'd like to replace the throttle bushing as well as the o ring. Think Giles will have one of those as well. Paolo.

Reply #3May 28, 2011, 12:40:08 pm

Quantum TD

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Re: throttle bushing AAZ
« Reply #3 on: May 28, 2011, 12:40:08 pm »
You can get a new balancer for about $70 new online. It's the same one used on the 1997-1998 TDIs. Might also be the same as the more-recent ALH motors too.

Keep an eye on that balancer. After you replace it, you may still have wobble. Be sure to change the alternator pulley to the clutched one if you haven't yet.

You may find that the wobble starts in the crank sprocket. Good luck with that.

Reply #4May 29, 2011, 04:34:39 pm

paolomarks

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Re: throttle bushing AAZ and harmonic balancer
« Reply #4 on: May 29, 2011, 04:34:39 pm »
Hello quantum TD  ,  I've looked around without luck for a new harmonic balancer.  Can you direct me to a site where I can get one and also a clutched alternator pulley.  The part no. on my old balancer is 028 105 243 r.  It's off a 96 golf AAZ.  Thanks in advance, Paolo

Reply #5May 31, 2011, 07:37:07 pm

paolomarks

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Re: throttle bushing AAZ
« Reply #5 on: May 31, 2011, 07:37:07 pm »
I found the harmonic balancer pulley and the alternator clutched pulley. Still looking for a throttle bushing for an AAZ Injection Pump.  Also, do I need special tools to put on the clutched alt pulley?  Thanks, Paolo

Reply #6June 02, 2011, 08:20:56 am

paolomarks

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Re: throttle bushing AAZ
« Reply #6 on: June 02, 2011, 08:20:56 am »
Any body? thanks, Paolo

Reply #7June 08, 2011, 03:45:27 pm

paolomarks

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Re: throttle bushing AAZ
« Reply #7 on: June 08, 2011, 03:45:27 pm »
I'm still looking for a throttle bushing for my 1996 aaz's injection pump.  Can you still get these. ? does anyone out there have a good spare I can buy?  Let me know soon, my pumps crying like a baby!  Thanks, Paolo

Reply #8June 08, 2011, 11:41:51 pm

fatmobile

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Re: throttle bushing AAZ
« Reply #8 on: June 08, 2011, 11:41:51 pm »
 Call your local bosch service center and give them your pump part number.
There is a locator somewhere on the internet.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.