Author Topic: stop solenoid  (Read 2480 times)

November 10, 2010, 08:50:58 am

jseeley

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stop solenoid
« on: November 10, 2010, 08:50:58 am »
Been running for a little while now with my Giles "superpump" rebuild on my 1.6 NA... everything has been going well but my car just developed the habit of not wanting to shut off... I tried pulling power to the stop solenoid and it just keeps idling. Sometimes it will stop just fine and sometimes not, so it seems that the solenoid is bad/sticky. This is already my second one too, the first solenoid on the rebuild was leaky (from the center screw terminal) and Giles replaced it for me. Are these things known to go bad that quickly?  Should I just pull it out and clean it or go with another new one? Any recommendations for a not so expensive replacement?

85 Golf Diesel 1.6 NA 240K miles? (odometer broken)
87 Cabriolet 1.8 Gasser 104K miles
05 Golf 2.0 Gasser 66k miles
03 Jetta Wagon TDI 112k Miles

Reply #1November 10, 2010, 09:34:13 am

rallydiesel

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Re: stop solenoid
« Reply #1 on: November 10, 2010, 09:34:13 am »
It's a simple metal cylinder with a spring. It shouldn't fail. You can easily take it out and test it with some wire and the car battery. Maybe your ignition switch is the problem.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

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Reply #2November 10, 2010, 10:35:37 am

jseeley

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Re: stop solenoid
« Reply #2 on: November 10, 2010, 10:35:37 am »
It's a simple metal cylinder with a spring. It shouldn't fail. You can easily take it out and test it with some wire and the car battery. Maybe your ignition switch is the problem.

But if I pull power to the solenoid manually, shouldn't the plunger close and the engine stop? I will remove the solenoid and see if the plunger is working appropriately. 
85 Golf Diesel 1.6 NA 240K miles? (odometer broken)
87 Cabriolet 1.8 Gasser 104K miles
05 Golf 2.0 Gasser 66k miles
03 Jetta Wagon TDI 112k Miles

Reply #3November 10, 2010, 08:07:15 pm

rabbitman

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Re: stop solenoid
« Reply #3 on: November 10, 2010, 08:07:15 pm »
Not sure if it's very related but I have that same problem at around -45 F, as the temps get colder out it starts shutting down slower and slower. At around -30 F it takes just a slight bit longer than usual and then at -45 or -50 it takes 10-20 seconds and sometimes I get tired of waiting and let the clutch out.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #4November 16, 2010, 12:05:17 pm

jseeley

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Re: stop solenoid
« Reply #4 on: November 16, 2010, 12:05:17 pm »
replaced the stop solenoid with a new one ($10 cheap-o from prothe) and engine stops normally now, so I guess the solenoid was to blame, though I can't really see anything wrong with it. I guess I'll clean it up and keep it around just in case...
85 Golf Diesel 1.6 NA 240K miles? (odometer broken)
87 Cabriolet 1.8 Gasser 104K miles
05 Golf 2.0 Gasser 66k miles
03 Jetta Wagon TDI 112k Miles