Author Topic: Fuel screw collar removal  (Read 3168 times)

August 28, 2009, 12:22:08 pm

ByramTra

  • Newbie

  • Offline
  • *

  • 9
Fuel screw collar removal
« on: August 28, 2009, 12:22:08 pm »
I have tried to remove the collar on the IP fuel screw, to no avail. I have also done some searching and havn't found anything yet.  I completely ground threw the collar on one side and it didn't come loose, I have one spare screw in a spare pump, so...
Any idias?
Thanks
Travis
1982 VW Rabbit 1.6D

Reply #1August 28, 2009, 12:41:12 pm

92EcoDiesel Jetta

  • Guest
Re: Fuel screw collar removal
« Reply #1 on: August 28, 2009, 12:41:12 pm »
Did you try loosening the lock nut, then turn the screw, leaving the collar alone?

Reply #2August 28, 2009, 06:54:30 pm

ByramTra

  • Newbie

  • Offline
  • *

  • 9
Re: Fuel screw collar removal
« Reply #2 on: August 28, 2009, 06:54:30 pm »
Ya, got it to go in slightly, will have to try it on the other one.
1982 VW Rabbit 1.6D

Reply #3August 28, 2009, 09:07:37 pm

rabbid79

  • Veteran

  • Offline
  • ***

  • 684
Re: Fuel screw collar removal
« Reply #3 on: August 28, 2009, 09:07:37 pm »
On my '79 the collar was spot welded to the screw in a couple of places.  It took a lot of effort to get it off without messing up the screw.  It still damaged a couple of threads though.  I wonder if it would actually be better to drill the pump slightly so that the collar would turn in a little further.
'15 WRX
Parts for 2.0 TD build - Now looking for suitable car to put it in.

Reply #4August 28, 2009, 09:26:20 pm

HumminCummins

  • User+

  • Offline
  • *

  • 20
Re: Fuel screw collar removal
« Reply #4 on: August 28, 2009, 09:26:20 pm »
I used a dremal tool to cut my lose. just take your time and be patient. A Little peice of metal is HOPEFULLY not smarter then you.
If its not blowin black.. Its not running right.

Reply #5August 28, 2009, 09:45:18 pm

ByramTra

  • Newbie

  • Offline
  • *

  • 9
Re: Fuel screw collar removal
« Reply #5 on: August 28, 2009, 09:45:18 pm »
I did try cutting it but must not have gotten all the way threw, although I think i did start getting into the threads. if I did end up removing some of the threads it should still be fine though, when I get a chance I will try to work on it some more.
Travis
1982 VW Rabbit 1.6D

Reply #6August 28, 2009, 10:10:20 pm

53 willys

  • Guest
Re: Fuel screw collar removal
« Reply #6 on: August 28, 2009, 10:10:20 pm »
I cut mine with a small cutting wheels on an 1/4" angle air grinder...then I used a small chisel to break it loose and off the screw..

Reply #7August 29, 2009, 10:19:37 am

rallydiesel

  • Veteran

  • Offline
  • ***

  • 1880
Re: Fuel screw collar removal
« Reply #7 on: August 29, 2009, 10:19:37 am »
Wow, spot welded? Normally you can simply pry it off with a screwdriver blade.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #8August 29, 2009, 12:52:20 pm

Rabbit on Roids

  • Guest
Re: Fuel screw collar removal
« Reply #8 on: August 29, 2009, 12:52:20 pm »
mine was spot welded on the shaft, and crimped too. it was kinda a bastard to get off, but i did it.

Reply #9August 29, 2009, 01:37:27 pm

ByramTra

  • Newbie

  • Offline
  • *

  • 9
Re: Fuel screw collar removal
« Reply #9 on: August 29, 2009, 01:37:27 pm »
I know mine is crimped on, and being in california I wouldn't be suprised if it is spot welded also, just havn't inspected it good enough.
Travis
1982 VW Rabbit 1.6D

Reply #10August 29, 2009, 06:30:57 pm

vwjones

  • Junior

  • Offline
  • **

  • 80
Re: Fuel screw collar removal
« Reply #10 on: August 29, 2009, 06:30:57 pm »
dremel tool with a cutoff wheel.  the fiber one that doesn't snap.  cut through it and turn it half a turn out and cut through it again.  if it is spot welded as mine was, cut it there.  should practically fall off then.

Reply #11August 29, 2009, 11:11:35 pm

fatmobile

  • Veteran

  • Offline
  • ***

  • 2922
    • http://www.geocities.com/vwfatmobile/
Re: Fuel screw collar removal
« Reply #11 on: August 29, 2009, 11:11:35 pm »
chisel it off.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.