Author Topic: new 1.6 injectors and nozzles in 1.9 aaz - OK?  (Read 2349 times)

December 01, 2007, 04:01:14 pm

ricosuave

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new 1.6 injectors and nozzles in 1.9 aaz - OK?
« on: December 01, 2007, 04:01:14 pm »
the search function didn't help me out, need an answer fairly soon...

thinking of replacing my stock aaz 1.9 injectors with a set of 1.6 ones, they have KCA30S36/4 stamped on them and are bosch remanufactured...

any insight would be helpful - will i have any issues?
Now: 00 2dr Golf TDI, 03 Jetta Wagon TDI, 02 2500HD Duramax - :)
Then: 69 SC Transporter, 84 Rabbit GTI, 87 Fox GL, 91 Golf IDI, 96 Passat Wagon TDI, 97 Jetta IDI - :(
"Everything I save by driving diesel I put back due to poor German engineering and crappy Mexican workmanship!"   :P

Reply #1December 01, 2007, 05:10:14 pm

QuickTD

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new 1.6 injectors and nozzles in 1.9 aaz - OK?
« Reply #1 on: December 01, 2007, 05:10:14 pm »
The 1.9 lines won't fit properly. The 1.9 injectors are 2 stage and have longer bodies to house the 2 spring mechanism, the 1.6 injectors are about 3/4" (20mm) shorter. You can bend the 1.9 lines to fit but there is some risk of the lines cracking. I think a set of 1.6 lines will fit, but they'll still require some bending, less than the 1.9 lines though.

 I don't forsee any issues with using single spring nozzles, maybe a slight increase in engine noise.

Reply #2December 01, 2007, 09:23:51 pm

ricosuave

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new 1.6 injectors and nozzles in 1.9 aaz - OK?
« Reply #2 on: December 01, 2007, 09:23:51 pm »
ah crap, well thanks anyway quicktd
Now: 00 2dr Golf TDI, 03 Jetta Wagon TDI, 02 2500HD Duramax - :)
Then: 69 SC Transporter, 84 Rabbit GTI, 87 Fox GL, 91 Golf IDI, 96 Passat Wagon TDI, 97 Jetta IDI - :(
"Everything I save by driving diesel I put back due to poor German engineering and crappy Mexican workmanship!"   :P

Reply #3December 03, 2007, 02:22:50 pm

QuickTD

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new 1.6 injectors and nozzles in 1.9 aaz - OK?
« Reply #3 on: December 03, 2007, 02:22:50 pm »
No need to scrap the plan, the 1.9 lines are just difficult to fit with short injectors. Just get a set of 1.6 lines and use them, they require some tweaking but not as major as the 1.9 lines.