Intercooler Location/Mounting

[klr650@]

Hey everyone. I've asked this question on the Suzuki diesel forum, but I can't seem to get a good answer. Probably because they're mostly Suzuki drivers and not VW guys.

Anyway, I've installed a VW 1.6L TD into a Suzuki Sidekick. I have a Blackstone intercooler from a Saab I'd like to install. I have 2 possible locations.

1. Located where the old air box was. Essentially its right over the driver's side wheel well. Good - straight line to the turbo/intake for hoses. Bad - no air flow for cooling.

2. Below the big 27" VW radiator on the front grill. Good - plenty of air cooling. Bad - a few twists in the hosing to get to the turbo/intake.

So... does the intercooler need air flow to cool properly? Will the twists effect cooling? Which do you think is the best location?

I have pics but I don't have a host to post them.

Thanks, Dave

[MaxHedrm]

I would lean toward the best airflow you can get through the IC. As long as you make the bends smooth in the hoses & piping their impact should be pretty minor. On the other hand, an IC won't be able to do its job without cooler air flowing across it.