Author Topic: Replacing Exhaust Manifold Gaskets - Any Tips?  (Read 3209 times)

August 01, 2012, 10:00:57 pm

Op-Ivy

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Replacing Exhaust Manifold Gaskets - Any Tips?
« on: August 01, 2012, 10:00:57 pm »
I am about to replace my exhaust manifold gaskets this weekend. I think I am prepared but does anyone have any additional tips for me?

Thanks!

Matt

Reply #1August 01, 2012, 10:04:45 pm

libbydiesel

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #1 on: August 01, 2012, 10:04:45 pm »
Use permatex ultra copper on both sides.

Reply #2August 01, 2012, 10:07:32 pm

CarlosA

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #2 on: August 01, 2012, 10:07:32 pm »
+1 on the permatex copper stuff

Reply #3August 02, 2012, 01:32:03 am

745 turbogreasel

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #3 on: August 02, 2012, 01:32:03 am »
I've never had any problem with leaking, but I'll add put them in right way to, they flow much better when not blocking 1/4th of the port.

Reply #4August 02, 2012, 10:29:16 am

R.O.R-2.0

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #4 on: August 02, 2012, 10:29:16 am »
ive NEVER used any sealing dope on the exhaust gaskets..

install them correctly, there is an up and a down.

there is also a head side, and manifold side..

they all go on facing up tho, otherwise they wont clear the manifold.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #5August 02, 2012, 12:25:05 pm

fatmobile

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #5 on: August 02, 2012, 12:25:05 pm »
I don't put any on the exhaust gaskets either,.. but I do put some copper stuff on the toilet bowl seal like Andrew suggests.
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MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
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Reply #6August 02, 2012, 02:29:27 pm

libbydiesel

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #6 on: August 02, 2012, 02:29:27 pm »
It's probably not needed, but there is no downside and it definitely prevents leaks even when parts are not totally true/flat.

Reply #7August 02, 2012, 06:32:04 pm

Op-Ivy

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #7 on: August 02, 2012, 06:32:04 pm »
Sounds good guys! Thanks for the tips!

I am having a hard time seeing the way that the gaskets go on but I think it will become more apparent once I have the manifold.

Thanks again!!

Reply #8August 03, 2012, 02:31:55 pm

danster

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #8 on: August 03, 2012, 02:31:55 pm »
As mentioned above, make sure to fit the gaskets in the correct orientation.
They are asymmetric and there is a more pronounced curve at one end and this is to clear the inlet manifold.
The gaskets do not all go on the same way, ports for cylinders 1 & 2 go one way, and ports for 3 & 4 go the other way, effectively mirrored around the centre of the head.
Take the time to check they are fitted correctly on all ports before refitting the exhaust manifold. It's very easy to get it wrong without looking closely..

There are early and late type gaskets which have different size holes depending on engine type. Make sure you do not fit the type designed for the small ports to a head designed with the larger ports.

Reply #9August 03, 2012, 05:25:50 pm

CarlosA

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #9 on: August 03, 2012, 05:25:50 pm »
As mentioned above, make sure to fit the gaskets in the correct orientation.
They are asymmetric and there is a more pronounced curve at one end and this is to clear the inlet manifold.
The gaskets do not all go on the same way, ports for cylinders 1 & 2 go one way, and ports for 3 & 4 go the other way, effectively mirrored around the centre of the head.
Take the time to check they are fitted correctly on all ports before refitting the exhaust manifold. It's very easy to get it wrong without looking closely..

There are early and late type gaskets which have different size holes depending on engine type. Make sure you do not fit the type designed for the small ports to a head designed with the larger ports.

Is there ever a situation where it matters if the metal is against the head or manifold? Sometimes the gaskets are reversible and i never know which is more important, lol.

Reply #10August 04, 2012, 03:13:35 am

ToddA1

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Re: Replacing Exhaust Manifold Gaskets - Any Tips?
« Reply #10 on: August 04, 2012, 03:13:35 am »
I use the A3 ABA manifold gasket.  It's one piece, metal gasket.

-Todd