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Engine Specific Info and Questions => IDI Engine => Topic started by: curtis1 on July 24, 2009, 06:40:42 pm

Title: will this head fit?
Post by: curtis1 on July 24, 2009, 06:40:42 pm
i have a 1.6td engine in my vw caddy, engine code 1v. i have been told the 1.9td head is better to have. in my local scrapyard there is a seat cordoba estate with a 1.9 tdi engine.. however it is a manual fuel injection?

will this fit my engine?

not sure on the engine code as i couldnt see it, but its either 1z/AHU if its the 90bhp or AFN/AVG if its 110 bhp..

all info is appreciated :)
Title: Re: will this head fit?
Post by: Vincent Waldon on July 24, 2009, 07:06:39 pm
Although the heads are dimensionally similar the design of a TDI head is completely different than an IDI head... here's a thread with some cross-sections that may help explain the differences:

http://www.vwdiesel.net/forum/index.php?topic=20109.0
Title: Re: will this head fit?
Post by: RabbitJockey on July 25, 2009, 08:20:16 am
if it had a manual pump i doubt it was a tdi.  what did the valve cover look like.
Title: Re: will this head fit?
Post by: curtis1 on July 26, 2009, 04:49:46 am
the rocker cover and head looked pretty much the same as my 1.6 td, but if you look here..

http://en.wikipedia.org/wiki/SEAT_C%C3%B3rdoba

and scroll down to the table, its the seat cordoba estate (vario) and it lists that as a tdi? ???
Title: Re: will this head fit?
Post by: Rabbit on Roids on July 27, 2009, 02:15:24 am
in other words, if its a TDI, then the head will not even come close to working on a 1.6.
Title: Re: will this head fit?
Post by: arb on July 27, 2009, 08:49:04 am
the rocker cover and head looked pretty much the same as my 1.6 td, but if you look here..

http://en.wikipedia.org/wiki/SEAT_C%C3%B3rdoba

and scroll down to the table, its the seat cordoba estate (vario) and it lists that as a tdi? ???

Remember, Wikipedia is not pure fact, but the impressions of the author of any given definition. A detail like this could easily be wrong on Wikipedia.

The question is, the injection pump - is it simply mechanical ? With your valve covers looking the same, I doubt it could be a TDI.
Title: Re: will this head fit?
Post by: curtis1 on July 27, 2009, 10:29:09 am
yeh it is mechanical
Title: Re: will this head fit?
Post by: FoXBoXRaCiNG on July 30, 2009, 10:08:50 am
I recall first gen TDi's were mechanical in the mkiii...
Title: Re: will this head fit?
Post by: curtis1 on July 30, 2009, 02:04:34 pm
so does that mean it will fit?
Title: Re: will this head fit?
Post by: Rabbit on Roids on July 30, 2009, 02:20:22 pm
I recall first gen TDi's were mechanical in the mkiii...

i have never heard anyone talk about a mechanical mk2 VW tdi. that engine would be worth its weight in gold. people wouldnt have to build an M-TDI anymore. and besides, VW mk2's were only made until late 92. they didnt even start producing the TDI until like 96 or 97? and that is late mk3 and mk4 territory there. are you sure you arent dealing with an AAZ?
Title: Re: will this head fit?
Post by: Rabbit on Roids on July 30, 2009, 02:25:33 pm
thats what i was just about to say. thanks for finishing my thought process andrew.  ;D
Title: Re: will this head fit?
Post by: rabbitman on July 30, 2009, 09:05:08 pm
I recall first gen TDi's were mechanical in the mkiii...

i have never heard anyone talk about a mechanical mk2 VW tdi. that engine would be worth its weight in gold. people wouldnt have to build an M-TDI anymore. and besides, VW mk2's were only made until late 92. they didnt even start producing the TDI until like 96 or 97? and that is late mk3 and mk4 territory there. are you sure you arent dealing with an AAZ?

Note this says mk3 here. ;)
Title: Re: will this head fit?
Post by: Rabbit on Roids on July 30, 2009, 11:25:09 pm
I recall first gen TDi's were mechanical in the mkiii...

i have never heard anyone talk about a mechanical mk2 VW tdi. that engine would be worth its weight in gold. people wouldnt have to build an M-TDI anymore. and besides, VW mk2's were only made until late 92. they didnt even start producing the TDI until like 96 or 97? and that is late mk3 and mk4 territory there. are you sure you arent dealing with an AAZ?

Note this says mk3 here. ;)

i swear it said mkii earlier. swear to god. maybe my eyes missed the extra i.
Title: Re: will this head fit?
Post by: curtis1 on July 31, 2009, 02:13:33 am
so will it fit?
Title: Re: will this head fit?
Post by: MouseGTD on July 31, 2009, 08:28:32 am
sounds like its an AAZ engine mate, i got my old AAZ out of a seat toledo

did it look any thing like this?
(http://i46.photobucket.com/albums/f124/shabber/2008_0113pics0010.jpg)
Title: Re: will this head fit?
Post by: Rabbit on Roids on July 31, 2009, 02:04:53 pm
like we have been saying, a direct injection head fits on a direct injection engine. even if its mechanical or electronic, it will still only bolt to a DI engine. if its mechanical and indirect injection, then it will fit on a 1.6 or an aaz.

so you need to determine if its direct or indirect injection. take a picture. we cant look at your thoughts. lol.
Title: Re: will this head fit?
Post by: curtis1 on August 01, 2009, 02:38:05 pm
it looks more like the picture posed by libbybapa, i did get a pic but it was off my phone and isnt very good.. however i did find the engine code out do be AHU.. any ideas guys?
Title: Re: will this head fit?
Post by: Turbinepowered on August 01, 2009, 02:54:56 pm
it looks more like the picture posed by libbybapa, i did get a pic but it was off my phone and isnt very good.. however i did find the engine code out do be AHU.. any ideas guys?

AHU is a TDI engine code, so it will not work on an earlier indirect injection engine.
Title: Re: will this head fit?
Post by: Vincent Waldon on August 01, 2009, 05:48:45 pm
... and it's electronic fuel control.   ;)
Title: Re: will this head fit?
Post by: Turbinepowered on August 01, 2009, 06:16:23 pm
... and it's electronic fuel control.   ;)

Using a VE series Bosch pump. :D
Title: Re: will this head fit?
Post by: curtis1 on August 01, 2009, 07:21:05 pm
right, thanks guys.. im not tryin to question you as to why it wont work, but could you explain simple terms why it doesnt work? just to build my knowledge a little bit as i am new to these engines..
Title: Re: will this head fit?
Post by: Vincent Waldon on August 01, 2009, 07:35:15 pm
Probably the easiest way to look at this is to refer to the cutouts I linked to in post #2.

The IDI head has metal inserts that form a pre-combustion chamber... the nozzle squirts fuel into the pre-combustion chamber in the head which burns and pushes out the hole in the prechamber... down goes the piston.

The TDI has no pre-combustion chamber... fuel is injected directly into the combustion chamber formed  by depressions in the piston.

So the heads are totally different and the pistons are total different... and the fuel pump is totally different.
Title: Re: will this head fit?
Post by: Smokey Eddy on August 03, 2009, 10:41:09 am
Probably the easiest way to look at this is to refer to the cutouts I linked to in post #2.

The IDI head has metal inserts that form a pre-combustion chamber... the nozzle squirts fuel into the pre-combustion chamber in the head which burns and pushes out the hole in the prechamber... down goes the piston.

The TDI has no pre-combustion chamber... fuel is injected directly into the combustion chamber formed  by depressions in the piston.

So the heads are totally different and the pistons are total different... and the fuel pump is totally different.

and those godly turbos they come with XD
Title: Re: will this head fit?
Post by: Rabbit on Roids on August 03, 2009, 11:01:14 am
most of those godly turbos they came with bolt right on our engines. i think my VNT is pretty godly compared to all my other turbos. i have seen it put out over 35 psi, and it didnt explode. i bet a t/3 or k24 would explode at those boost levels.