Author Topic: no alternator  (Read 6638 times)

May 04, 2007, 05:18:52 pm

dokarex

  • Junior

  • Offline
  • **

  • 61
no alternator
« on: May 04, 2007, 05:18:52 pm »
The berings are almost gone in my 87 Na Diesel Doka so I removed the alternator today and took it to the local rebuilder.
Holy Cow :o  I must have picked up 5 or more hp (remember I only have 52 to start with 1.6l na). what a difference without the alt. I know racers run with no alt for this reason I just never thought it would actually make this much difference, on hills that I usually slow down on we just kept going and on a road I usually only barely hit 80kph we easily maintained 100kph.  :D  
Since this is a diesel only the fuel solenoid and the guages use power unless driving at night or blasting the radio but how can we disconnect the alt if we want to with out getting out and removing the belt. Until I get a 1.9 TD I'm tempted to run with out the alt and carry a charger. :evil:    
87 Doka na
97 Jetta TD (wifes "think she would notice if I swapped engines? :twisted: ")
B2600 Kubota only here cause its diese
1987 1.9TD Doka from Germany gasser DU tranny, fuel turned up, 1.6 LDA pin, boost at 15 psi,egt and boost gauges,stock diesel tach,air filter behind passenger tail light, IC to come
2005 Jetta Wagen TDI
B6200 Kubota Diesel
16ft Freestyle catermeran
16ft Sunray 85HP

Reply #1May 04, 2007, 06:29:05 pm

burn_your_money

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 8999
  • Personal Text
    Bright, On
no alternator
« Reply #1 on: May 04, 2007, 06:29:05 pm »
I drove without an alternator in a rabbit for a few months. I just keep a spare battery on the back seat and a set of jumper cables. I used to swap the battery everytime the one died but that got old fast so I would just hook up the battery using the jumper cables, start it and then pack it all up. You'll kill your battery fast though.
Tyler

Reply #2May 05, 2007, 08:11:30 am

bert

  • Veteran

  • Offline
  • ***

  • 423
no alternator
« Reply #2 on: May 05, 2007, 08:11:30 am »
If you removed the alternator,how did the water pump run,its on the same belt? well its the same belt in uk  :wink:
Bert

Reply #3May 05, 2007, 10:45:42 am

Black Smokin' Diesel

  • Veteran

  • Offline
  • ***

  • 656
no alternator
« Reply #3 on: May 05, 2007, 10:45:42 am »
Quote from: "libbybapa"
Full throttle alt/A/C cutout switch?  There's a thread kicking around somewhere...

Andrew


It has some good info and ideas. I still havent found a big enough closed state relay to kill the alt.
http://www.vwdiesel.net/phpBB/viewtopic.php?t=7460&start=0
91 Passat syncro 1.8T swapped.

Reply #4May 05, 2007, 11:12:51 am

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
no alternator
« Reply #4 on: May 05, 2007, 11:12:51 am »
I should know the explanation to this better, but every book I've ever read about charging systems says "Whatever you do don't run the alternator with the B+ lead disconnected from the battery"... and goes on to talk about ruined diodes, hoards of locusts, global warming, and other evils that will befall you if you do this.

The ideal place to cut out the alternator would be the field windings... much lower current than needing to find a honking big relay on the B+ line, and evidently much safer on the diodes.  As a young lad with a 1969 VW van I had a pull-switch bolted to the stickshift that performed this function for the enviable red light races (when all you have is 57 hp every little bit helps) but that was an era of generators with an external regulator and very accessible field windings.

Lots of modern racing cars still have "Alternator ON/OFF" switches so it must be possible... I'll do a little more digging.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #5May 05, 2007, 04:23:05 pm

dokarex

  • Junior

  • Offline
  • **

  • 61
no alternator
« Reply #5 on: May 05, 2007, 04:23:05 pm »
what about a marine battery selecter switch they have batt1 batt2 and off?
1987 1.9TD Doka from Germany gasser DU tranny, fuel turned up, 1.6 LDA pin, boost at 15 psi,egt and boost gauges,stock diesel tach,air filter behind passenger tail light, IC to come
2005 Jetta Wagen TDI
B6200 Kubota Diesel
16ft Freestyle catermeran
16ft Sunray 85HP

Reply #6May 05, 2007, 04:53:19 pm

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
no alternator
« Reply #6 on: May 05, 2007, 04:53:19 pm »
It could certainly handle the current, but you'd be taking your chances on the alternator diode bridge.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #7May 05, 2007, 04:57:28 pm

tylernt

  • Veteran

  • Offline
  • ***

  • 344
no alternator
« Reply #7 on: May 05, 2007, 04:57:28 pm »
I don't get it. The alternator should present little or no parasitic drag when there is no call the charge the battery or power electric accessories. I thought that was the point of the voltage regulator, high battery voltage means reduced field strength and less charging from the alternator? So, I don't see how a cutout switch would help. Feel free to enlighten me though.  :)
'82 Diesel Rabbit, '88 Fox RIP, '88 Jetta (work in progress)

Reply #8May 05, 2007, 05:44:48 pm

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
no alternator
« Reply #8 on: May 05, 2007, 05:44:48 pm »
Yup, assuming the battery is in good shape a diesel doesn't present much of a load to the alternator... but it does take power to make power... every 746 watts is a horsepower if the alternator is 100% efficient.

I agree... the gains are likely slight.  Disconnecting the A/C would probably have a much higher yield.


Vince
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #9May 05, 2007, 06:22:54 pm

jtanguay

  • Veteran

  • Offline
  • ***

  • 6879
no alternator
« Reply #9 on: May 05, 2007, 06:22:54 pm »
well having a clutch like on the a/c compressor would be nice... but then again that draws power...


This is how we deal with porn spammers! You've been warned.

Reply #10May 06, 2007, 01:47:58 pm

MaxHedrm

  • Junior

  • Offline
  • **

  • 114
    • blog
no alternator
« Reply #10 on: May 06, 2007, 01:47:58 pm »
Yeah ... a clutch that disengaged automatically until battery voltage dropped to a specified level would be ideal.

DRIVE: 2010 Golf TDI
DRIVE (less): 2001 TT Roadster

Reply #11May 06, 2007, 03:01:12 pm

tylernt

  • Veteran

  • Offline
  • ***

  • 344
no alternator
« Reply #11 on: May 06, 2007, 03:01:12 pm »
Quote from: "MaxHedrm"
Yeah ... a clutch that disengaged automatically until battery voltage dropped to a specified level would be ideal.
I still don't see how this would recover any HP. The alternator is pretty much already disengaged by the voltage regulator until the battery voltage drops.
'82 Diesel Rabbit, '88 Fox RIP, '88 Jetta (work in progress)

Reply #12May 06, 2007, 05:43:18 pm

jtanguay

  • Veteran

  • Offline
  • ***

  • 6879
no alternator
« Reply #12 on: May 06, 2007, 05:43:18 pm »
the alternator is a rotating mass though... surely you could gain more revvability


This is how we deal with porn spammers! You've been warned.

Reply #13May 06, 2007, 06:14:30 pm

Black Smokin' Diesel

  • Veteran

  • Offline
  • ***

  • 656
no alternator
« Reply #13 on: May 06, 2007, 06:14:30 pm »
Quote from: "Vincent Waldon"
Yup, assuming the battery is in good shape a diesel doesn't present much of a load to the alternator... but it does take power to make power... every 746 watts is a horsepower if the alternator is 100% efficient.

I agree... the gains are likely slight.  Disconnecting the A/C would probably have a much higher yield.


Vince


The alt provides all the power needed to run the car. The battery is there to start the engine and assist in case the car needs more current. With diesels having such low current needs, the battery is pretty much doing nothing 95% of the time.

Would putting the switch on the exciter wire work as well? The thing is, if you kill the alt, you kill the tach, which is a no-no when doing a WOT acceleration. I like the idea of a clutched pulley but then again, no tach unless you use a gas tach with a sensor on the IP sproket.
91 Passat syncro 1.8T swapped.

Reply #14May 06, 2007, 06:31:20 pm

jtanguay

  • Veteran

  • Offline
  • ***

  • 6879
no alternator
« Reply #14 on: May 06, 2007, 06:31:20 pm »
Quote from: "Black Smokin' Diesel"
Quote from: "Vincent Waldon"
Yup, assuming the battery is in good shape a diesel doesn't present much of a load to the alternator... but it does take power to make power... every 746 watts is a horsepower if the alternator is 100% efficient.

I agree... the gains are likely slight.  Disconnecting the A/C would probably have a much higher yield.


Vince


The alt provides all the power needed to run the car. The battery is there to start the engine and assist in case the car needs more current. With diesels having such low current needs, the battery is pretty much doing nothing 95% of the time.

Would putting the switch on the exciter wire work as well? The thing is, if you kill the alt, you kill the tach, which is a no-no when doing a WOT acceleration. I like the idea of a clutched pulley but then again, no tach unless you use a gas tach with a sensor on the IP sproket.


AHA! that is the first best problem with this mod so far...  you're absolutely right... hmmm


This is how we deal with porn spammers! You've been warned.