Author Topic: 89 jetta diesel NO START!!!!!  (Read 3562 times)

March 04, 2007, 11:09:52 am

richclan

  • Newbie

  • Offline
  • *

  • 5
89 jetta diesel NO START!!!!!
« on: March 04, 2007, 11:09:52 am »
Ok here is the rundown
2 months ago it drove great, and started w/warm, PO said was hard to start, price was right so bought it. sat for 2 months and now i'm tryin to get it on the road. its still cold out temps in the 30's
replaced 2 glow plugs
removed ip lines to get them in
used mity vac to get air out from ip return line (hope i got the right line)
also cracked line open and cranked till fuel came out.
glow amperage is 35-40 amps now
starter cranking speed is very fast / battery is good
pulled out high idle lever
lots of black smoke from tail pipe so i sure there is fuel
but no start

NEED SOME IDEAS????
thanks in advance

Reply #1March 04, 2007, 11:49:48 am

SMOKEYDUB

  • Veteran

  • Offline
  • ***

  • 630
89 jetta diesel NO START!!!!!
« Reply #1 on: March 04, 2007, 11:49:48 am »
Injector pump timing. Also i would continue to try and bleed the pump.If nothing happens try a compression test
12mm PUMP 'O' DEATH on a 1.6L
(courtesy of GILES)

2000 NISSAN XTERRA (5 SPD)
1990 VW JETTA 20 VALVE DRAG CAR
1984 RABBIT TD 2dr (SOLD)
1.8t AEB soon around 550 whp

Reply #2March 04, 2007, 12:09:58 pm

richclan

  • Newbie

  • Offline
  • *

  • 5
89 jetta diesel NO START!!!!!
« Reply #2 on: March 04, 2007, 12:09:58 pm »
so you think it could be air still in system.
how do i go about bleeding the ip?
thanks

Reply #3March 04, 2007, 05:33:50 pm

jtanguay

  • Veteran

  • Offline
  • ***

  • 6879
89 jetta diesel NO START!!!!!
« Reply #3 on: March 04, 2007, 05:33:50 pm »
lots of black smoke is bad compression if the timing is right... either that or some really bad injectors...


This is how we deal with porn spammers! You've been warned.

Reply #4March 04, 2007, 08:53:40 pm

richclan

  • Newbie

  • Offline
  • *

  • 5
89 jetta diesel NO START!!!!!
« Reply #4 on: March 04, 2007, 08:53:40 pm »
Quote from: jtanguay
lots of black smoke is bad compression if the timing is right... either that or some really bad injectors...


remember that when temps were in the 50's the car started, (keep in mind that 2 glow plugs were dead) and now because  poor comp.,  lower temps and all glow plugs work it wont start,? that doesnt add up to me. i hope your wrong.

what is reasonable ccompression?

can i overcome it with some starting aid that wont harm the engine?

Reply #5March 04, 2007, 09:17:51 pm

cyrus #1

  • Veteran

  • Offline
  • ***

  • 360
89 jetta diesel NO START!!!!!
« Reply #5 on: March 04, 2007, 09:17:51 pm »
Quote from: "richclan"
what is reasonable ccompression?


The wear limit, according to the Bentley is 412 psi.  There should be no more than 73 psi difference between the cylinders.
Cody

2002 Jetta TDI
2000 Jetta TDI - R.I.P.
1990 Jetta 8v-Eventually to be 1.6TD

Reply #6March 23, 2007, 11:49:46 am

richclan

  • Newbie

  • Offline
  • *

  • 5
89 jetta diesel NO START!!!!!
« Reply #6 on: March 23, 2007, 11:49:46 am »
can anyone tell me the correct timing marks for this engine. ie crank, pump and cam marks.
even when temps in the 60's it still wont start, just lots of black smoke from the tailpipe
thanks

also if the timing is off will this throw off the comp test readings?

Reply #7March 23, 2007, 12:22:45 pm

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
89 jetta diesel NO START!!!!!
« Reply #7 on: March 23, 2007, 12:22:45 pm »
Timing shouldn't throw off your compression test (unless the cam is really really out... and if it was that far out you've be hearing big banging noises as the valves hit the pistons).

Timing on a diesel is more than just lining up some marks... the procedure uses a dial gauge threaded into the pump and a couple of tools to lock everything perfectly at TDC.

Search here and at www.vwdieselparts.net and you'll find tons of info, step-by-steps, pictures, etc.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #8March 24, 2007, 12:12:16 pm

Op-Ivy

  • Veteran

  • Offline
  • ***

  • 513
89 jetta diesel NO START!!!!!
« Reply #8 on: March 24, 2007, 12:12:16 pm »

Reply #9March 24, 2007, 02:18:34 pm

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
89 jetta diesel NO START!!!!!
« Reply #9 on: March 24, 2007, 02:18:34 pm »
thanks... good catch.

In fact.. here's an exact link to the timing instructions:

http://www.vwdieselparts.com/injtim.htm
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta