Author Topic: Norwegian cab project (1.6 TD)  (Read 5182 times)

May 06, 2006, 05:23:52 pm

DrLaban

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Norwegian cab project (1.6 TD)
« on: May 06, 2006, 05:23:52 pm »
Hi folks,

I just found this forum when I was searching for information regarding dieseltuning.

The last 1.5 years I have been working on a Golf Cab project and recently I bought an rebuildt 1.6TD engine.
I am going to install the engine the next weeks si I wanted to share this with you guys :)

The car looked like this when I bought it..


Today it looks like this..


Here`s the engine before I started to strip it for paint and shine..


In progress..




Today I started installing this, AirRide suspension ;)






I am not satisfied with the height in front so I am going to modify the airride for additional 40mm drop.


IŽll keep you updated regarding the enginebuild :)

You can follow the complete project @ VORTEX --> http://forums.vwvortex.com/zerothread?id=2559439

Reply #1May 06, 2006, 05:45:45 pm

malone

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Norwegian cab project (1.6 TD)
« Reply #1 on: May 06, 2006, 05:45:45 pm »
That's a fine looking cabby you got there :) I like the detailed pics you posted in vwvortex.
http://www.tunezilla.com
93 Eurovan AHU TDI
96 Golf 1.9L ASV TDI - I bought it back!
97 Golf Variant Syncro 1.9L 1Z TDI - sold and missed
11 Golf 2.0L CJAA TDI DSG - Stage 4
14 Golf Wagon 2.0L CJAA TDI DSG - Sold
17 BMW 328d wagon - Sold
09 BMW 335d 3.0L

Reply #2May 06, 2006, 05:53:10 pm

DrLaban

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Norwegian cab project (1.6 TD)
« Reply #2 on: May 06, 2006, 05:53:10 pm »
Thanks! :) I`ll try to keep this thread engine-related, so all other updates will be posted in the VORTEX-thread .

Reply #3May 06, 2006, 05:57:11 pm

mk1vdub

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Norwegian cab project (1.6 TD)
« Reply #3 on: May 06, 2006, 05:57:11 pm »
:shock: woah, looks superb and pretty different too 8)  :mrgreen: look forward to the updates!

1983 mk1 golf GTD
1980 mk1 scirocco Gli, in bits, in the garage, awaiting full restoration

Reply #4May 07, 2006, 12:40:25 am

DrLaban

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Norwegian cab project (1.6 TD)
« Reply #4 on: May 07, 2006, 12:40:25 am »
Quote from: mk1vdub
:shock: woah, looks superb and pretty different too 8)  :mrgreen: look forward to the updates!


I wanted to make it odd and special. Not just a car that dissapeard in the crowed  8)
Thats also the reason wanted a turbodiesel. "Everybody" else uses 1.8T 20V, G60, VR6 etc.

There`s been done ALOT of modifications to the car.
Also check the old VORTEX-thread for more detailes regarding this.
http://forums.vwvortex.com/zerothread?id=1577969

The BIGGEST modification is the removable roller-bar ;)

Reply #5May 07, 2006, 04:40:05 am

Maarten

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Norwegian cab project (1.6 TD)
« Reply #5 on: May 07, 2006, 04:40:05 am »
[quote="DrLabanThats also the reason wanted a turbodiesel. "Everybody" else uses 1.8T 20V, G60, VR6 etc.

The BIGGEST modification is the removable roller-bar ;)
[/quote]

That was my idea too... I just picked up a diesel cabby :lol:

that rollbar removed is very cool, so are the fitipaldis and.. and.....  8)
Audi A3 TDI '98
VW cabby '79
VW T3 1.9TD '91

Reply #6May 07, 2006, 05:39:33 pm

HP

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Norwegian cab project (1.6 TD)
« Reply #6 on: May 07, 2006, 05:39:33 pm »
Massive project you got there! Great and KL-EEN car, pretty German-style. Quite big rims, but that's fine.
I just think that the suspension is a bit exaggeratedly low. Won't the tyres rub when you steer?
Don't like the mirror setup..

Quote from: DrLaban

I wanted to make it odd and special. Not just a car that dissapeard in the crowed  8)
Thats also the reason wanted a turbodiesel.


 8)  8)

Reply #7May 26, 2006, 03:14:42 pm

DrLaban

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« Reply #7 on: May 26, 2006, 03:14:42 pm »
Todays update

I finished "tearing up" my dieselengine =)


Now it is ready for some cleaning and paint. (Sorry for some out of focus pictures)




This is the plans for the engine
- Beige engine bay
- Completly black engine
- Kl-een`ing of the engine bay
- Install a hidden InterCooler (in front of the radiator)
- Hide all cables etc.

Reply #8May 26, 2006, 03:15:07 pm

DrLaban

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« Reply #8 on: May 26, 2006, 03:15:07 pm »
Painting the engine

Well, todays task was to paint the engine.

After some good cleaning the engine was ready for some black paint :)


And the result when I left the garage tonight.. back in black

Reply #9May 26, 2006, 03:15:44 pm

DrLaban

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« Reply #9 on: May 26, 2006, 03:15:44 pm »
Update...
Yesterday I sandblasted and painted all the small engineparts and the engine mounts.




I will continue working with the engine tomorrow. :)

Reply #10May 26, 2006, 03:16:07 pm

DrLaban

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« Reply #10 on: May 26, 2006, 03:16:07 pm »
Todays update..

It starts to look like an engine again :)






Now I only have the dieselpump and the waterpump left to paint.
I am not sure if I am going to paint the dieselpump all black, or keep it as it is with some black details.

Reply #11May 27, 2006, 11:49:01 am

d-uber

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« Reply #11 on: May 27, 2006, 11:49:01 am »
Wish i owned a cabby now :cry:  good work, keep us all posted :wink:

Reply #12May 31, 2006, 01:17:35 am

DrLaban

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Norwegian cab project (1.6 TD)
« Reply #12 on: May 31, 2006, 01:17:35 am »
A little "non-engine" update..

Modifying the strut towers
Tonight I started to modify the strut towers.



First I cut 20mm of the old tower. I used a DREMEL tool for best control :)



Then I cut the new towers. I cut them 50mm and that gave me 30mm extra drop ;)



After some adjustments it was ready for welding. I am doing this tomorrow.
So stay tuned folks :)