Author Topic: Gasser---Diesel Conversion ???  (Read 4235 times)

May 02, 2006, 09:46:44 am

Katmandu

  • User+

  • Offline
  • *

  • 47
Gasser---Diesel Conversion ???
« on: May 02, 2006, 09:46:44 am »
I just got a lead on a VW Gasser for cheap.

 What's involved in converting it over to diesel ??

Reply #1May 02, 2006, 10:27:10 am

BlackTieTD

  • Veteran

  • Offline
  • ***

  • 1512
Gasser---Diesel Conversion ???
« Reply #1 on: May 02, 2006, 10:27:10 am »
what year/model?

the early cars should be pretty straight forward. the newer stuff would be far more complex.

Reply #2May 02, 2006, 11:09:57 am

RabbitJockey

  • Veteran

  • Offline
  • ***

  • 5104
  • Personal Text
    America, DUCK YEAH!!!
Gasser---Diesel Conversion ???
« Reply #2 on: May 02, 2006, 11:09:57 am »
it all depends on what motor you swap in, like malone went from a 2.0 mk3 to a 1.6 mk2 engine.  the mk2 engine was mechanical so it made it very simple.
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #3May 02, 2006, 02:20:31 pm

Katmandu

  • User+

  • Offline
  • *

  • 47
Gasser---Diesel Conversion ???
« Reply #3 on: May 02, 2006, 02:20:31 pm »
Quote from: BlackTieTD
what year/model?

the early cars should be pretty straight forward. the newer stuff would be far more complex.


82 Caddy w/1.8 Gas to Diesel.  ???

Reply #4May 02, 2006, 04:52:30 pm

firestorm13666

  • Junior

  • Offline
  • **

  • 204
Gasser---Diesel Conversion ???
« Reply #4 on: May 02, 2006, 04:52:30 pm »
I think your best bet is to get the engine that veeman is selling it is a 1.5 with is what would have came in a 82(right?).And he is in Ohio to.I am not sure if he still has it but you can PM him and find out.http://vwdiesel.net/phpBB/viewtopic.php?t=3657.As for how hard it would be to swap over.Well that all comes down to how much work you want to do.Meaning you do you want a clean swap or are you going to just slap it together and make it look like a moron did it.As for parts wise on what you need you should do a search on here for it.The only think you might run into is if you use a 1.6 that is 86 or newer because it has a cold start handle and the pre 85's do not have cold start at all meaning no cut out in the dash for it.I hope this helps and if i am wrong on any of this let me know guys.

Reply #5May 02, 2006, 05:21:32 pm

Katmandu

  • User+

  • Offline
  • *

  • 47
Gasser---Diesel Conversion ???
« Reply #5 on: May 02, 2006, 05:21:32 pm »
Quote from: firestorm13666
I think your best bet is to get the engine that veeman is selling it is a 1.5 with is what would have came in a 82(right?).And he is in Ohio.


 I actually bought that same engine off him about (10) days ago or so.  8)

 I bought it for my 81 Rabbit thinking my had worn pistons. Luckily, that turned out not to be the case, so I have this extra diesel engine sitting here.

 That's why I'm pondering this Caddy project now.  :?  8)

Reply #6May 02, 2006, 05:33:18 pm

BlackTieTD

  • Veteran

  • Offline
  • ***

  • 1512
Gasser---Diesel Conversion ???
« Reply #6 on: May 02, 2006, 05:33:18 pm »
should be simple. get that CIS fuel pump out of the back there and run some line to fill the gap. you'll need to get a 12v signal to the stop solenoid on the injection pump powered from the ignition switch. glow plug relay/wiring/fusable link. injection advance knob/line. diesel fuel filter... probably a few things i'm missing but should be a straight forward swap especially if the engine going in already has mkI engine mounts. :)

Reply #7May 02, 2006, 06:25:19 pm

firestorm13666

  • Junior

  • Offline
  • **

  • 204
Gasser---Diesel Conversion ???
« Reply #7 on: May 02, 2006, 06:25:19 pm »
Like BlackTieTD said it should be a simple swap.As for the fuel filter i swaped in this Golden Rod filter form tractor supplyhttp://www.mytscstore.com/detail.asp?pcID=3&paID=1022&sonID=748&productID=58.To me it was chaper then a new fuel filter which was $45 at any parts store here and it had to be ordered.So i got the this filter which is $25 and the fittings to take it form 1 inch to 3/8 inch then i got some hose brads and it works just fine.The best part was that in the end it was under $40 to swap it in and the replacment filters for it are only $6.I still need to come with a braket for it and maybe a cover but i will deal with that later on.As for the power for the stop solenoid i have no idea where you should or could run a power wire form.Good luck on this and i hope it turns out grate.

Reply #8May 11, 2006, 02:30:03 am

Katmandu

  • User+

  • Offline
  • *

  • 47
Gasser---Diesel Conversion ???
« Reply #8 on: May 11, 2006, 02:30:03 am »
Quote from: firestorm13666
 Good luck on this and i hope it turns out grate.


Just had a Emergency pop up and now selling the engine on EBay.  :oops:  Usename Bigbadwolf1

 Also pondering selling my 81 Rabbit....  :(  Not sure how this is all going to pan out.  :(