Author Topic: Holset replaces K-14  (Read 67985 times)

Reply #135April 17, 2014, 08:51:46 pm

Gizmoman

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Re: Holset replaces K-14
« Reply #135 on: April 17, 2014, 08:51:46 pm »
Back to dino on the re-fill - thanks
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #136April 18, 2014, 09:30:59 pm

Syncroincity

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Re: Holset replaces K-14
« Reply #136 on: April 18, 2014, 09:30:59 pm »
Sorry if I missed it previously, but are these turbos T3-flanged on the hot side? There's an interesting manifold on Ebay that might work well with 50-deg installs;


http://www.ebay.com/itm/181367036928?_trksid=p2055120.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT#ht_965wt_1363


JC McCavitt
'86 Syncro GL Camper AAZ
'98 Jetta Wolfie
'04 Passat Variant GLS 4Mo 5MT

Reply #137April 18, 2014, 11:27:31 pm

Alcaid

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Re: Holset replaces K-14
« Reply #137 on: April 18, 2014, 11:27:31 pm »
They are T25 flanged
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #138April 19, 2014, 06:35:21 pm

Gizmoman

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Re: Holset replaces K-14
« Reply #138 on: April 19, 2014, 06:35:21 pm »
Pan welded up nicely. I had to make a custom allen to get the two rear bolts out, but lots of patience and it's done.
Something somewhere is still leaking oil a teeny amount but nothing too concerning for now. Also, My intake temps are hotter than I expected - around 125F.

Overall though, I consider the all work a success. Wife and I took a jaunt of 50 miles today up some long steep grades. I was able to keep it at 65 MPH easily while holding EGT's below 1100. Turbo is maxing out at 17 psi (I swear I hit 20 on my first run). A simple tweak of the MBC and we'll see what 20 PSI does.

Oh, I also refilled the pan with dino oil instead of the synthetic.

Thanks again to everyone here for the assistance.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #139April 19, 2014, 07:30:58 pm

burn_your_money

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Re: Holset replaces K-14
« Reply #139 on: April 19, 2014, 07:30:58 pm »
Good to hear you are back up and running!
Tyler

Reply #140April 19, 2014, 10:00:17 pm

Gizmoman

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Re: Holset replaces K-14
« Reply #140 on: April 19, 2014, 10:00:17 pm »
Good to hear you are back up and running!
Thanks, you had plenty to do with the success, especially all the bits you found for me.
I still need to check the bolts in the oil filter flange for thread sealant as suggested by theman53. And my vent is sort of rigged for now but all in all it seems pretty stable. Hopefully I'll be ready for a road trip over the Memorial Day weekend.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #141April 20, 2014, 07:04:37 am

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Re: Holset replaces K-14
« Reply #141 on: April 20, 2014, 07:04:37 am »
Here is a shot of the modified allen wrench. I get a bit over a sixth of a turn, so between letting the blood run back into my arms and finding the proper angle to get another bite, it was about 30 minutes for each of the two bolts. Still beats removing the flywheel ;D





I used a piece of tubing on the short leg to do the final torque.



There was a gap between the face of the pan at this bolt location- probably from welding up the crack. I left this bolt out but did install the other one that goes to the pan. I could have slipped a thin washer in between but I figured it'd be best to let it float.



Here is the pan welded up (did the inside as well). I used a die grinder to "V" out the crack and doused it with lacquer thinner and wire-brushed it with a SS brush several times. It still took a lot of heat to overcome the oil-soaked casting.

Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #142April 21, 2014, 06:59:31 am

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Re: Holset replaces K-14
« Reply #142 on: April 21, 2014, 06:59:31 am »
Because I couldn't use the hockey puck any longer due to a 1 degree error when I made the intake, I built a catch-can of sorts to finalize my block and valve cover vent.
I put 2 stainless steel scrubbers inside.






Theoretically, the scrubbers catch the oil and drain it back into the valve cover.


I wanted to make one end bolt-on but I figure if I need to clean it, I can just take it off and soak it in some paint thinner.

Here is the exit for the air and it appears to be working (no oil).
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #143April 21, 2014, 08:53:01 am

TimpanogosSlim

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Re: Holset replaces K-14
« Reply #143 on: April 21, 2014, 08:53:01 am »
that vent could clog with ice in the winter, in which case you'd probably just have a hose come off of the can.

Reply #144April 21, 2014, 05:31:06 pm

Gizmoman

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Re: Holset replaces K-14
« Reply #144 on: April 21, 2014, 05:31:06 pm »
that vent could clog with ice in the winter, in which case you'd probably just have a hose come off of the can.
I spoze it could if I had cold air coming out of the engine ;D. Actually, I did have the exit hose come off on my test run but found no oil film on anything. I may just take it off entirely or shorten it by 6" or so. At first I didn't know what to expect so I hung it below the body.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #145April 21, 2014, 06:00:10 pm

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« Reply #145 on: April 21, 2014, 06:00:10 pm »
The issue is more cold air rushing past it plus the condensation in the blowby.

Sent from my HTC One XL using Tapatalk
Bryn

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Reply #146April 21, 2014, 10:19:08 pm

745 turbogreasel

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Re: Holset replaces K-14
« Reply #146 on: April 21, 2014, 10:19:08 pm »
Huge problem in  San Diego, even a gust of cold air  raises all kind of hell ;D

Reply #147April 22, 2014, 04:34:16 am

Gizmoman

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Re: Holset replaces K-14
« Reply #147 on: April 22, 2014, 04:34:16 am »
Huge problem in  San Diego, even a gust of cold air  raises all kind of hell ;D
True, you should see what a drop of rain does!
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #148April 24, 2014, 11:40:35 pm

TimpanogosSlim

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Re: Holset replaces K-14
« Reply #148 on: April 24, 2014, 11:40:35 pm »
that vent could clog with ice in the winter, in which case you'd probably just have a hose come off of the can.
I spoze it could if I had cold air coming out of the engine ;D. Actually, I did have the exit hose come off on my test run but found no oil film on anything. I may just take it off entirely or shorten it by 6" or so. At first I didn't know what to expect so I hung it below the body.



yeah i guess in sandy eggo it's unlikely to be an issue.

But people do have problems with ice-clogged catch cans in places that freeze.

Anyway, i admire your build and maybe, some day, when i have money to burn, i may try one of these holsets.

for now the k03 will have to do.

Reply #149April 25, 2014, 04:54:44 am

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Re: Holset replaces K-14
« Reply #149 on: April 25, 2014, 04:54:44 am »
that vent could clog with ice in the winter, in which case you'd probably just have a hose come off of the can.
I spoze it could if I had cold air coming out of the engine ;D. Actually, I did have the exit hose come off on my test run but found no oil film on anything. I may just take it off entirely or shorten it by 6" or so. At first I didn't know what to expect so I hung it below the body.

yeah i guess in sandy eggo it's unlikely to be an issue.

But people do have problems with ice-clogged catch cans in places that freeze.

Anyway, i admire your build and maybe, some day, when i have money to burn, i may try one of these holsets.

for now the k03 will have to do.

Thanks, the goal (almost two years ago) was to have this engine move the 4000 lb brick at a reasonable speed - I didn't have much choice but to upgrade the turbo. I wouldn't have done this for a smaller vehicle unless I was racing it.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost