Author Topic: AAZ pump is collecting air.  (Read 2295 times)

August 31, 2012, 11:59:56 pm

Grey_Smoke

  • Junior

  • Offline
  • **

  • 83
  • Personal Text
    fling wing for the win.
AAZ pump is collecting air.
« on: August 31, 2012, 11:59:56 pm »
A number weeks ago now, our 1.9 AAZ started cranking for over 30 seconds be fore it would start. When we looked at it there was air in the fuel line, we checked the pump and one of the triangle bolts was leaking, so we tightened it.  Despite the fact that there were no more obvious leaks this didn't solve the problem.  On my next day off I pressurized the system after the filter, and checked the entire pump, no visible leaks, but the fuel filter seemed to be leaking so we replaced that, still didn't solve the problem.  The car now takes almost a minute to start, and has started stalling if it goes to idle up to 10 min. after, and then stalling at any time if the engine rpm drops to fast. 

I have been using it to get to work for the summer which doesn't require any stopping, But I am starting school now which is on the other side of town, so I really need to get this fixed. 

All help is appreciated.
2001 TDI
86 Jetta Coupe TD - Still going together
sold - the Gutless wonder - 97 AAZ
An Oldvolks Home

Reply #1September 01, 2012, 08:29:05 am

Darkness_is_spreading

  • Veteran

  • Offline
  • ***

  • 288
Re: AAZ pump is collecting air.
« Reply #1 on: September 01, 2012, 08:29:05 am »
Hows the Compression what is the condition of the engine/wear? Could be a few things but you should check the obvious things first.

Also you probably still have air in the pump, did you crack the fuel lines to the injectors start for a few seconds, until fuel came out.

I had this issue after replacing my fuel filter, I pulled ALOT of air into the pump, to the point where it stranded me in Grimbsy..... 
83 Jetta 1.9 T (Project Darkness)
88 Jetta 1.6 NA (Dead/Crushed)
92 Jetta 1.6 T (Sleepin)
96 Golf 1.9 T (Parts Car + Mexican Rust Bucket)

Reply #2September 01, 2012, 08:38:58 am

burn_your_money

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 8999
  • Personal Text
    Bright, On
Re: AAZ pump is collecting air.
« Reply #2 on: September 01, 2012, 08:38:58 am »
Check your timing, the crank gear could be slipping.

I would replace the cloth braided lines between the injectors. They could be letting air in.
Tyler

Reply #3September 01, 2012, 09:23:22 am

fatmobile

  • Veteran

  • Offline
  • ***

  • 2922
    • http://www.geocities.com/vwfatmobile/
Re: AAZ pump is collecting air.
« Reply #3 on: September 01, 2012, 09:23:22 am »
 Have you watched it after turing it off to see where air appears first.
 Expect some air before the filter; air has a hard time getting through a diesel-soaked paper element and will build up in a good clean filter. Not so much if the filter is clogged. So it rises to the top and comes out the filter input normally.
 
 If it starts coming from the pump input shortly after shutoff it could be a bad mainshaft seal,.. that's connected close to the front.

 Clear lines between injectors and clear from injector to pump can help see if it's the injector lines leaking.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #4September 02, 2012, 09:05:42 am

Grey_Smoke

  • Junior

  • Offline
  • **

  • 83
  • Personal Text
    fling wing for the win.
Re: AAZ pump is collecting air.
« Reply #4 on: September 02, 2012, 09:05:42 am »
Ok, I will check those things when I get home.
2001 TDI
86 Jetta Coupe TD - Still going together
sold - the Gutless wonder - 97 AAZ
An Oldvolks Home