Author Topic: How to clock turbo exhaust side  (Read 4658 times)

February 16, 2006, 09:54:31 am

myke_w

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How to clock turbo exhaust side
« on: February 16, 2006, 09:54:31 am »
I am at a loss for how one goes about clocking the exhast side of the turbo to the center cartridge. Mine is such a tight fit, that I have to heat the hot side to  get it to even fit down in... Of course, once its fit in, it's tight, and the bolts cant be started because there's no clearence. I've cleaned it well too, can someone help? I need to get this clam back together..
Contact me for hard to find for idi and tdi parts


Reply #1February 16, 2006, 07:13:09 pm

myke_w

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How to clock turbo exhaust side
« Reply #1 on: February 16, 2006, 07:13:09 pm »
I am really surprised someone hasn't done this... Any insight at all?  :roll:
Contact me for hard to find for idi and tdi parts


Reply #2February 16, 2006, 08:38:35 pm

fspGTD

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How to clock turbo exhaust side
« Reply #2 on: February 16, 2006, 08:38:35 pm »
I really doubt those pieces are supposed to be an interference fit like you describe, but I have found they can get bound up due to rust and scale build-up on the mating surfaces.

Try wire brushing the rust off the outer edge of the center section (using a bench wire wheel or a stiff hand brush) as well as inside the groove of the turbine housing (using a stiff hand brush or rotary die-grinder brush.)  Go at the rust until it is just smooth bare metal.

I'll bet that with the rust removed, that the pieces go together nice and tight, but not bound up.  Hope this helps... good luck.
Jake Russell
'81 VW Rabbit GTD Autocrosser 1.6lTD, SCCA FSP Class
Dieselicious Turbocharger Upgrade/Rebuild Kits

Reply #3February 16, 2006, 09:42:44 pm

Justin

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How to clock turbo exhaust side
« Reply #3 on: February 16, 2006, 09:42:44 pm »
the IHI turbo that I run had a small little metal dowel pin in it to keep the exhaust part from rotating, try that

good luck, this isnt the mike that I bought a 1.5 off of ebay is it???

later
Justin
www.archeryprostaffmi.com
1985 GMC pickup 4x4 lift kit and runs 14.625 @ 91mph
1982 VW rabbit pickup 1.6L just rebuilt, 100mm cv's, 02A transmission
1997 Geo Tracker 1.9 TDI-M, variable gate turbo, Giles Pump

Reply #4February 18, 2006, 07:56:09 pm

myke_w

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How to clock turbo exhaust side
« Reply #4 on: February 18, 2006, 07:56:09 pm »
Ok, so I assume I don't need heat at all?
That would make sense as to why the bolt clearence is screwing me..
Contact me for hard to find for idi and tdi parts


Reply #5February 18, 2006, 07:57:05 pm

myke_w

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How to clock turbo exhaust side
« Reply #5 on: February 18, 2006, 07:57:05 pm »
I have not sold any 1.5's on ebay. where was your guy from?
Contact me for hard to find for idi and tdi parts


Reply #6February 19, 2006, 09:56:20 pm

Justin

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How to clock turbo exhaust side
« Reply #6 on: February 19, 2006, 09:56:20 pm »
I forget where but i saw that it was a new guy from ohio that had stuff for sale and that guy was always wheeling and dealing

good to have you

later
Justin
www.archeryprostaffmi.com
1985 GMC pickup 4x4 lift kit and runs 14.625 @ 91mph
1982 VW rabbit pickup 1.6L just rebuilt, 100mm cv's, 02A transmission
1997 Geo Tracker 1.9 TDI-M, variable gate turbo, Giles Pump