Author Topic: Pulling the head with the turbocharger attached.  (Read 2737 times)

January 26, 2012, 09:48:00 am

bajacalal

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Pulling the head with the turbocharger attached.
« on: January 26, 2012, 09:48:00 am »
Well can you?

My Bentley says that the turbo must be removed before you can take off the head. But it looks like it you should be able to pull it all out as one piece with the manifolds and turbo attached.

On a MK2 and T3, 1.6TD.

Reply #1January 26, 2012, 10:28:18 am

rallydiesel

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Re: Pulling the head with the turbocharger attached.
« Reply #1 on: January 26, 2012, 10:28:18 am »
Yes, that's how I do it. It's a little heavy so I stand over it in the bay so I don't wreck my back.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #2January 26, 2012, 10:52:29 am

Baron VonZeppelin

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Re: Pulling the head with the turbocharger attached.
« Reply #2 on: January 26, 2012, 10:52:29 am »
You could use an engine hoist/crane to lift it up too.
Might save you or car from any complications.

Reply #3January 26, 2012, 11:10:11 am

bajacalal

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Re: Pulling the head with the turbocharger attached.
« Reply #3 on: January 26, 2012, 11:10:11 am »
Thanks, I have access to a crane.

I was wondering if it might not clear the firewall, because the mk2 has far less clearance than the mk1 but I will try pulling it as one piece.

Reply #4January 26, 2012, 11:29:45 am

rallydiesel

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Re: Pulling the head with the turbocharger attached.
« Reply #4 on: January 26, 2012, 11:29:45 am »
There's plenty of room, even if you have to pull it upwards to clear headstuds.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #5January 26, 2012, 02:35:37 pm

DCC

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Re: Pulling the head with the turbocharger attached.
« Reply #5 on: January 26, 2012, 02:35:37 pm »
No problem with clearance. Last time I used a crane and the head came out with manifolds and turbo.  ;)

Reply #6January 26, 2012, 05:46:03 pm

steevz

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Re: Pulling the head with the turbocharger attached.
« Reply #6 on: January 26, 2012, 05:46:03 pm »
You could use an engine hoist/crane to lift it up too.
Might save you or car from any complications.

Exactly what I did a few days ago removing my head. Trickiest part was getting that retarded oil drain hose out nicely.. but with some patience it came. Bentley says to remove the oil drain hose from the turbo first but I don't think it's possible when it's on the head, on my T3 turbo.

Reply #7January 26, 2012, 08:35:52 pm

Powjetta

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Re: Pulling the head with the turbocharger attached.
« Reply #7 on: January 26, 2012, 08:35:52 pm »
You need a hand this weekend?  I've never done the removal with the turbo.
'86 jetta 2 dr Turbo diesel K24 - sold
'94 GMC 6.56TD - sold

Reply #8January 27, 2012, 01:41:36 pm

bajacalal

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Re: Pulling the head with the turbocharger attached.
« Reply #8 on: January 27, 2012, 01:41:36 pm »
You need a hand this weekend?  I've never done the removal with the turbo.

I started yesterday afternoon, had it off by dinner time.

It was heavier than I expected but the turbo doesn't really make anything more difficult.

It sits on my workbench awaiting whatever comes next, I probably won't have all the parts to put it back together this weekend so I guess I'll be driving my Dodge pickup for a while.

I'll let you know if I need to take up your offer though.  :)




Reply #9January 27, 2012, 01:56:42 pm

R.O.R-2.0

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Re: Pulling the head with the turbocharger attached.
« Reply #9 on: January 27, 2012, 01:56:42 pm »
Thanks, I have access to a crane.

I was wondering if it might not clear the firewall, because the mk2 has far less clearance than the mk1 but I will try pulling it as one piece.

mk2 has MORE room between the engine and firewall..

i just pulled an engine from a mk1, and installed it in a mk2.. it fits much better in the mk2.. lots more room.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #10January 27, 2012, 08:43:11 pm

Powjetta

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Re: Pulling the head with the turbocharger attached.
« Reply #10 on: January 27, 2012, 08:43:11 pm »
Yes the head isn't too bad, but the turbo and manifold are heavy.  I hope to work on my exhaust tomorrow.
Quote
It was heavier than I expected but the turbo doesn't really make anything more difficult.
'86 jetta 2 dr Turbo diesel K24 - sold
'94 GMC 6.56TD - sold