Author Topic: Special socket for IDI injection pumps  (Read 8050 times)

October 27, 2011, 11:06:27 am

Henchman

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Special socket for IDI injection pumps
« on: October 27, 2011, 11:06:27 am »
Hi,

What is the best source for the triangular socket needed to fully disassemble a Bosch IDI pump?  Also, will this work on the early TDI pumps as well?

Thanks,

Ian


Under way - 1991 Passat Syncro Wagon w/m-tdi

1991 Passat GL Wagon w/AAZ conversion (now using engine/tranny from 1993 Passat

1993 Passat GL 1.9 Diesel (RIP 385k km, engine, tranny, clutch all original)

Reply #1October 27, 2011, 12:20:45 pm

ffgb

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Re: Special socket for IDI injection pumps
« Reply #1 on: October 27, 2011, 12:20:45 pm »
I had a hard time sourcing out that tool! I ended up making one from a 10mm 6pt socket and a dremel. I can't recall where I saw the specs of the angles where you would need to grind out the material on the socket, but my homemade modified socket works like a charm!

Reply #2October 27, 2011, 02:31:14 pm

starrd

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Re: Special socket for IDI injection pumps
« Reply #2 on: October 27, 2011, 02:31:14 pm »
One of these?



Got to: http://www.metalnerd.com
search in Specialty Bits and Drivers - $23 US
rt MN3001 - Specialty Socket for Triangular Head Bolts
Black 1996 Passat TDI Malone tune, K03/04 Hybrid, Keyless, VR6 Clutch & PP357's
White 1993 Passat TD - GTD nozzles, Keyless - Giles pump, K14, Intercooler, 228mm VR6 clutch & PP, CTN Trans etc
Red 1990 Corrado - custom chip by

Reply #3October 27, 2011, 03:29:45 pm

92EcoDiesel Jetta

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Re: Special socket for IDI injection pumps
« Reply #3 on: October 27, 2011, 03:29:45 pm »
It's 3 sided, equal angles between them. Easy to make with a socket and a grinding bit on a Dremel.

Reply #4October 27, 2011, 04:50:48 pm

Henchman

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Re: Special socket for IDI injection pumps
« Reply #4 on: October 27, 2011, 04:50:48 pm »
I saw that earlier, that is why I asked if the TDI and IDI bolts had the same head.  Just checked with metalnerd and they say it won't work.

Prothe has em....

Ian



One of these?



Got to: http://www.metalnerd.com
search in Specialty Bits and Drivers - $23 US
rt MN3001 - Specialty Socket for Triangular Head Bolts

Under way - 1991 Passat Syncro Wagon w/m-tdi

1991 Passat GL Wagon w/AAZ conversion (now using engine/tranny from 1993 Passat

1993 Passat GL 1.9 Diesel (RIP 385k km, engine, tranny, clutch all original)

Reply #5October 28, 2011, 04:06:05 pm

jb86

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Re: Special socket for IDI injection pumps
« Reply #5 on: October 28, 2011, 04:06:05 pm »
Hans/emiata has it
Cheap
I bought one from him
Jon

Reply #6October 29, 2011, 01:20:09 pm

R.O.R-2.0

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92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #7October 29, 2011, 10:59:06 pm

ORCoaster

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Re: Special socket for IDI injection pumps
« Reply #7 on: October 29, 2011, 10:59:06 pm »
How about this one?

http://www.ecstuning.com/Volkswagen-Golf_I-Convertible-Diesel/Tools/Hand_Tools/ES258694/

Little on the expensive side.  I think I would grind out a snap on for that price.

Reply #8October 30, 2011, 03:37:36 am

R.O.R-2.0

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Re: Special socket for IDI injection pumps
« Reply #8 on: October 30, 2011, 03:37:36 am »
How about this one?

http://www.ecstuning.com/Volkswagen-Golf_I-Convertible-Diesel/Tools/Hand_Tools/ES258694/

Little on the expensive side.  I think I would grind out a snap on for that price.

thats for holding the water pump by the bolts, to loosen them..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #9November 01, 2011, 10:37:30 am

jb86

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Re: Special socket for IDI injection pumps
« Reply #9 on: November 01, 2011, 10:37:30 am »
I agree to be careful what you buy from emiata
But a socket for a few dollars isn't going to leave you stranded somewhere
He has the socket that fits
Only a few bucks
Among the things I've bought from him - the exhaust clamp release tool (at manifold), sells for $45-$90 elsewhere. I paid like $15 from him for an identical one I paid about $75 elsewhere
Now I have 2, making it easier to install
Jon

Reply #10November 04, 2011, 06:07:32 pm

Toby

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Re: Special socket for IDI injection pumps
« Reply #10 on: November 04, 2011, 06:07:32 pm »

Among the things I've bought from him - the exhaust clamp release tool (at manifold), sells for $45-$90 elsewhere. I paid like $15 from him for an identical one I paid about $75 elsewhere
Now I have 2, making it easier to install
Jon

Getting them to release is easy. Just use a pry bar from the top and the come off with a big "clang". Its getting them back on that is the trick. I finally made a copy of the factory tool and does it work well. It takes about a minute from picking up the clamp to being done.

 

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