Author Topic: how do you adjust turbo boost on an AAZ?  (Read 15370 times)

July 07, 2011, 01:14:51 pm

wiener

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how do you adjust turbo boost on an AAZ?
« on: July 07, 2011, 01:14:51 pm »
How do I adjust the boost on my 94 1.9 TD with an AAZ engine?

Reply #1July 07, 2011, 01:24:56 pm

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #1 on: July 07, 2011, 01:24:56 pm »
you need a boost controller.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #2July 07, 2011, 02:58:27 pm

rwdriver

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Re: how do you adjust turbo boost on an AAZ?
« Reply #2 on: July 07, 2011, 02:58:27 pm »
you can just ajust the rod at the back of the turbo.  The closer the wastegate arm is to the end of the shaft, the more boost.

Reply #3July 07, 2011, 03:33:00 pm

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #3 on: July 07, 2011, 03:33:00 pm »
you can just ajust the rod at the back of the turbo.  The closer the wastegate arm is to the end of the shaft, the more boost.

thats not a very accurate way of adjusting it tho, you can go overboard really easy that way..

boost controllers are cheap, reliable, and EASY TO USE..

some you can adjust on the fly while in the car..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #4July 08, 2011, 10:15:00 am

dieselweasel

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Re: how do you adjust turbo boost on an AAZ?
« Reply #4 on: July 08, 2011, 10:15:00 am »
Your '94 should have a K14 turbo, so there's no external wastegate arm.  Look for the wastegate canister, loosen off the nut (10 mm IIRC), and turn the screw in for more boost.  I turned mine in all the way then backed it off about 1/4 turn and rarely see in excess of 15 psi.  A boost controller would work too  :P
'94 Jetta TD dusty mauve-302,xxx kms

Reply #5July 08, 2011, 10:20:44 am

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #5 on: July 08, 2011, 10:20:44 am »
Your '94 should have a K14 turbo, so there's no external wastegate arm.  Look for the wastegate canister, loosen off the nut (10 mm IIRC), and turn the screw in for more boost.  I turned mine in all the way then backed it off about 1/4 turn and rarely see in excess of 15 psi.  A boost controller would work too  :P

there again, not a very accurate way to adjust boost..

you might turn it a couple turns, and see a couple PSI boost, but then thread the wastegate adjustment in a couple more turns, and your up over 20 psi..

boost controllers are cheap, and adjusted much easier.. 1 turn on the boost controller knob = 1 psi more boost..

boost controllers work better than adjusting the wastegate, and  make the turbo spool quicker.. it holds the wastegate closed until a set pressure, then POPS it open quickly..

a normal wastegate starts opening before the max boost is reached.. makes for longer spool up times..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #6July 08, 2011, 12:20:57 pm

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #6 on: July 08, 2011, 12:20:57 pm »
and for gods sake, you can build your own boost controller if you arent a total dur-de-dur... for atound $5..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #7July 14, 2011, 02:52:16 am

wiener

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Re: how do you adjust turbo boost on an AAZ?
« Reply #7 on: July 14, 2011, 02:52:16 am »
I guess it is a K04,with more fuel and no governor how much boost will I get?
And thanks guys.

Reply #8July 14, 2011, 05:50:06 am

Alcaid

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Re: how do you adjust turbo boost on an AAZ?
« Reply #8 on: July 14, 2011, 05:50:06 am »
and for gods sake, you can build your own boost controller if you arent a total dur-de-dur... for atound $5..

And for the lazy ones, they can be bought for 20 bucks ;) Ebay search: nxs boost controller

'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #9July 14, 2011, 09:12:37 am

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #9 on: July 14, 2011, 09:12:37 am »
I guess it is a K04,with more fuel and no governor how much boost will I get?
And thanks guys.


someone upgraded it at sometime then. they came stock with a K03, witch looks very similar to the k04.. sure its not a K03?
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #10July 16, 2011, 01:20:30 am

wiener

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Re: how do you adjust turbo boost on an AAZ?
« Reply #10 on: July 16, 2011, 01:20:30 am »
Sorry I meant K14. It has a screw with a locknut
I can hit 25 lbs boost sometimes but boost often drops from 15--20 lbs. to 10 lbs,any ideas?

Reply #11July 16, 2011, 11:17:41 am

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #11 on: July 16, 2011, 11:17:41 am »
Sorry I meant K14. It has a screw with a locknut
I can hit 25 lbs boost sometimes but boost often drops from 15--20 lbs. to 10 lbs,any ideas?

HOLY CRAP! your gonna kill that poor turbo!

20 is all the more those turbos are happy making..

it gets boost spiking because you didnt get a boost controller. thats exactly what it does when its cranked up too far..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #12July 16, 2011, 10:57:50 pm

wiener

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Re: how do you adjust turbo boost on an AAZ?
« Reply #12 on: July 16, 2011, 10:57:50 pm »
Cool I  will get one soon. Can I run 20lbs boost safely?
 What would your choice for an upgrade on the turbo?Am planning on FMIC too

Reply #13July 18, 2011, 10:21:25 am

R.O.R-2.0

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Re: how do you adjust turbo boost on an AAZ?
« Reply #13 on: July 18, 2011, 10:21:25 am »
Cool I  will get one soon. Can I run 20lbs boost safely?
 What would your choice for an upgrade on the turbo?Am planning on FMIC too


NO.. 20psi is not safe with that turbo. its just a hot air pump at that point. 15 psi is all the more boost these turbos are happy making..

the engine will gladly take 20 psi all day long, but the turbo wont happily supply it..

good luck trying to return the wastegate back to its stock setting..

(unless you counted the amount of turns you screwed that screw in)

its not gonna regulate boost very good now that you altered the spring tension in the wastegate. its gonna be erratic/spikey at best, but you already figured that out..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #14July 21, 2011, 01:30:59 am

wiener

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Re: how do you adjust turbo boost on an AAZ?
« Reply #14 on: July 21, 2011, 01:30:59 am »
sometimes I learn the hard way