Author Topic: Cheap BOV Block Off Plug  (Read 5021 times)

May 21, 2011, 02:20:55 pm

81 vw pu

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Cheap BOV Block Off Plug
« on: May 21, 2011, 02:20:55 pm »
I used a cheap 1-3/8" rubber soft plug to block off my BOV hole.
I don't know the temp rating on these but would think it would be a little higher than
the coolant temp they were intended for. Only tested to 15 lbs boost so far and it
has not popped out yet.




Reply #1May 21, 2011, 08:11:09 pm

dankcorey22

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Re: Cheap BOV Block Off Plug
« Reply #1 on: May 21, 2011, 08:11:09 pm »
Thats pretty cool ive been wondering what i can plug it with. Now i finally know!

Thanks Man!
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

Reply #2May 22, 2011, 07:44:28 am

the caveman

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Re: Cheap BOV Block Off Plug
« Reply #2 on: May 22, 2011, 07:44:28 am »
I'd keep an extra one in the truck in case it ever blows out. and a panel hammer for when it does blow out and dents the hood
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Reply #3May 22, 2011, 09:05:29 am

81 vw pu

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Re: Cheap BOV Block Off Plug
« Reply #3 on: May 22, 2011, 09:05:29 am »
I'd keep an extra one in the truck in case it ever blows out. and a panel hammer for when it does blow out and dents the hood

Been thinking about putting a thick washer over the top (the same o.d. as the old BOV) and using the stock clamp as a saftey backup.


Reply #4May 22, 2011, 09:05:49 am

dankcorey22

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Re: Cheap BOV Block Off Plug
« Reply #4 on: May 22, 2011, 09:05:49 am »
I'd keep an extra one in the truck in case it ever blows out. and a panel hammer for when it does blow out and dents the hood

I dont think it will blow out hard enough to dent your hood... Unless you were running more than 60PSI or something retarded
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

Reply #5May 22, 2011, 09:33:41 am

81 vw pu

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Re: Cheap BOV Block Off Plug
« Reply #5 on: May 22, 2011, 09:33:41 am »
I'd keep an extra one in the truck in case it ever blows out. and a panel hammer for when it does blow out and dents the hood

I dont think it will blow out hard enough to dent your hood... Unless you were running more than 60PSI or something retarded

There is a lip about a 1/4" down the intake hole At least half way around, that lets the plug expand under to help hold it in.
About the only way its coming out is if the nut backs off or hella boost.
 

Reply #6May 22, 2011, 12:01:46 pm

Powered by Spearco

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Re: Cheap BOV Block Off Plug
« Reply #6 on: May 22, 2011, 12:01:46 pm »
Can you use a large washer over the top of the plug and clamp it together with the original clamp?
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Reply #7May 22, 2011, 12:08:18 pm

R.O.R-2.0

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Re: Cheap BOV Block Off Plug
« Reply #7 on: May 22, 2011, 12:08:18 pm »
Can you use a large washer over the top of the plug and clamp it together with the original clamp?
I'd keep an extra one in the truck in case it ever blows out. and a panel hammer for when it does blow out and dents the hood

Been thinking about putting a thick washer over the top (the same o.d. as the old BOV) and using the stock clamp as a saftey backup.



lol, i would think that a washer thats the proper size would be perfect..

the BOV on my intake has a bolt thru it with a 22r rubber valve cover gromet sealing it up. not that im using that intake anymore, but that free modification worked to ~40psi..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #8May 22, 2011, 01:02:29 pm

81 vw pu

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Re: Cheap BOV Block Off Plug
« Reply #8 on: May 22, 2011, 01:02:29 pm »
Can you use a large washer over the top of the plug and clamp it together with the original clamp?

A washer would do the trick, or if you have the stock BOV and clamp just cut/grind off the part of the Bov
that sticks in the intake up to the o-ring and clamp it back on top of the rubber plug since the plug sits flush with the hole.
Then it looks stock and you don't have to plug the hole in the intake hose.