Author Topic: 1.9TD project?  (Read 7228 times)

Reply #15December 09, 2010, 06:54:57 pm

Thezorn

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Re: 1.9TD project?
« Reply #15 on: December 09, 2010, 06:54:57 pm »
NXT Boost Controller is 20$ on Ebay without the ghetto DIY look ;)



You can eliminate the metal line all together by using banjo/barb fittings.

Mine looks more or less the same, I guess that is a bit cleaner but Id say thats pretty ghetto for 20 bucks. Since mine did cost about 10.

and on a side note. The bleeder hole isnt really nessesary unless your running over 20 to 25 psi. Ive ran mine on levels up to 20psi without the hole and it doesnt stutter, it holds even.
« Last Edit: December 09, 2010, 06:57:24 pm by Thezorn »
Compounded 93 AAZ

Reply #16December 10, 2010, 02:08:32 pm

R.O.R-2.0

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Re: 1.9TD project?
« Reply #16 on: December 10, 2010, 02:08:32 pm »
the hole works better when you are running lots of boost. i couldnt get my controller to run consistently without the hole, but i was running it at 30 psi..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #17December 10, 2010, 11:39:52 pm

xxkoadyxx

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Re: 1.9TD project?
« Reply #17 on: December 10, 2010, 11:39:52 pm »
is there such thing as a rebuiild kit for the 1.9td's? wat would i need to do to make a relaible factory spec rebuild? i what it to last another 400k
93 vw Golf 1.9TD soon to be stage 3 malone TDi (project)
2003 VW 1.8T Passat (daily)

Reply #18December 11, 2010, 01:41:16 pm

R.O.R-2.0

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Re: 1.9TD project?
« Reply #18 on: December 11, 2010, 01:41:16 pm »
does it not run good? compression low? what calls for the rebuild?
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #19December 11, 2010, 05:24:04 pm

rallydiesel

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Re: 1.9TD project?
« Reply #19 on: December 11, 2010, 05:24:04 pm »
How is his mbc any more "ghetto" than the ebay one? It's the same thing but at least he built his himself.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #20December 12, 2010, 01:31:33 pm

R.O.R-2.0

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Re: 1.9TD project?
« Reply #20 on: December 12, 2010, 01:31:33 pm »
does it not run good? compression low? what calls for the rebuild?

why do you want to rebuild your engine?
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #21December 12, 2010, 07:04:01 pm

xxkoadyxx

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Re: 1.9TD project?
« Reply #21 on: December 12, 2010, 07:04:01 pm »
well its has 330 kms on engine i wanna rebuild.. well kinda rebuild just really the timing belt,bearings,seals,gaskets.. gonna check the compression if i can get alone of the tool..
93 vw Golf 1.9TD soon to be stage 3 malone TDi (project)
2003 VW 1.8T Passat (daily)

Reply #22December 12, 2010, 07:07:09 pm

R.O.R-2.0

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Re: 1.9TD project?
« Reply #22 on: December 12, 2010, 07:07:09 pm »
usually bearings are the last things to fail..

catlin has 430k kms on his engine, still runs great.

really, i wouldnt worry about a full rebuild unless there is something seriously wrong..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #23December 13, 2010, 12:36:13 am

vanbcguy

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Re: 1.9TD project?
« Reply #23 on: December 13, 2010, 12:36:13 am »
I have 310,000 on mine, no issues to speak of other than somewhat higher than normal oil consumption. 

"If it ain't broke, don't fix it"
Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen

Reply #24December 13, 2010, 04:43:17 am

Alcaid

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Re: 1.9TD project?
« Reply #24 on: December 13, 2010, 04:43:17 am »
How is his mbc any more "ghetto" than the ebay one? It's the same thing but at least he built his himself.

It's smaller and doesn't look like a plumbers parts bin mock-up ;) I'm all for DIY but the ball/spring type boost controllers gives better spool than the bleed-type ones.
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #25December 13, 2010, 07:04:12 am

catlin_cava

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Re: 1.9TD project?
« Reply #25 on: December 13, 2010, 07:04:12 am »
Koady, check the compression if its within spec leave it, I've had many AAZ with over 300K on them and drove them hard, pushing over 20PSI all the time and never blew on up.

And like Kevin said, my TDI is over the 430K mark now and running strong.

What you need to do to make nice power is new Headgasket, ARP head studs, a good flowing turbo, and a Giles fuel pump and you'll be able to keep up with me...hell you'll be faster then!
Catlin

2012 VW Golf 2.5 5speed Deep Black Pearl
1999.5 VW Jetta TDI Bosch .216mm injectors and Malone stage 2, soon 11mm pump and vnt 22(parked for the winter)
2010 VW Golf City 2.0L "Hers"

Reply #26December 13, 2010, 12:22:18 pm

R.O.R-2.0

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Re: 1.9TD project?
« Reply #26 on: December 13, 2010, 12:22:18 pm »
Koady, check the compression if its within spec leave it, I've had many AAZ with over 300K on them and drove them hard, pushing over 20PSI all the time and never blew on up.

And like Kevin said, my TDI is over the 430K mark now and running strong.

What you need to do to make nice power is new Headgasket, ARP head studs, a good flowing turbo, and a Giles fuel pump and you'll be able to keep up with me...hell you'll be faster then!

yea, cause hes not driving an overweight mk4! lol..

mk2/3 cars are the SHIZZ  ;)
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #27December 13, 2010, 12:51:15 pm

Alcaid

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Re: 1.9TD project?
« Reply #27 on: December 13, 2010, 12:51:15 pm »
yea, cause hes not driving an overweight mk4! lol..

mk2/3 cars are the SHIZZ  ;)

Only beaten by the mk1 ;D
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #28December 13, 2010, 01:27:40 pm

R.O.R-2.0

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Re: 1.9TD project?
« Reply #28 on: December 13, 2010, 01:27:40 pm »
no.. mk1 cars in stock form, against a mk2 in stock form.. there isnt even a doubt in my mind whats gonna happen. the only way the mk1 is gonna win, is on the drag strip.

mk2 cars have much nicer interior, and are much stiffer cars to begin with. my mk1 feels flimzy, and handles like a CADDY.. and in my eyes, a 1500# car should not handle like a land barge..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #29December 13, 2010, 02:16:34 pm

Alcaid

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Re: 1.9TD project?
« Reply #29 on: December 13, 2010, 02:16:34 pm »
power-to-weight ratio my friend ;) Handling needs modifications, totally agree on that one! I've had several mk1, 2, 3 and 4s. Each has their own benefits/downsides.
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)