Author Topic: Finally! no more leaks from the head coolant flange  (Read 4539 times)

August 16, 2010, 04:20:58 pm

92EcoDiesel Jetta

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Finally! no more leaks from the head coolant flange
« on: August 16, 2010, 04:20:58 pm »
I had installed a coolant flange (the one near #3 glow plug) which I bought either from Germanautoparts or Autohausaz a little more than a years ago and that thing always seeps coolant pass the o-ring.  I've had that thing off so many times to replace the o-ring but it always seeped and I would run low on coolant. I finally bought a flange from the dealer ($29 genuine VW instead of $6 Meyle) with a new VW o-ring and the leak was finally STOPPED! I can't believe how much time and money was wasted on this stupid flange that simply DOES NOT WORK! The VW flange is made from a stronger plastic than the aftermarket junk, which IMO softens and flexes when it gets hot and leaks!

I am posting this as information to save others some grief.

Reply #1August 16, 2010, 04:36:35 pm

zagarus

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Re: Finally! no more leaks from the head coolant flange
« Reply #1 on: August 16, 2010, 04:36:35 pm »
glad you got it fixed, another nice little mod is to swap the side coolant flange from the later plastic ones to the earlier metal ones.  My side flange leaked also because it was cracked and probably warped.  Metal flange fixed that problem.   Just as another FYI to save grief and money!  (you find plenty of them in the junkyard)
Project 1.9TD Jetta Coupe Completed. Back in action!

Reply #2August 17, 2010, 09:00:36 am

rodpaslow

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Re: Finally! no more leaks from the head coolant flange
« Reply #2 on: August 17, 2010, 09:00:36 am »
I agree, i only use the metal ones.  The plastic ones will always need replacing at some point.  The metal ones with a good gasket / o-ring (depending on how early) will last forever and never leak!
99' 1.9 1Z Tdi, hybrid pump -1.9 housing & rover internals, 2052 wastegate turbo,.25 hflox nozzles, SDI intake, CTN tranny
96' 1.6 TD Golf, Giles pump, VNT 17, Gas changed to Diesel, Air to Water Int.

Reply #3August 17, 2010, 09:37:38 am

GEE-BEE

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Re: Finally! no more leaks from the head coolant flange
« Reply #3 on: August 17, 2010, 09:37:38 am »
Wait until the plastic coolant hose section starts to crack, The hoses assy's used to be one piece and then they started making these crappy assy's from three pieces of rubber hose with a plastic t assy

I chat with different shop's and it's the first thing that goes next to flanges..

it would be great if streettoys2000 would make a machined flange with multi outlet's

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #4August 17, 2010, 06:12:15 pm

Quantum TD

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Re: Finally! no more leaks from the head coolant flange
« Reply #4 on: August 17, 2010, 06:12:15 pm »
Another unsatisfied Meyle customer.

Their products are CRAP, as you've just discovered.

I steer clear of their junk whenever possible. Same thing for Sachs (their stuff has gone down the toilet). Unless you KNOW it's been made in Germany, I wouldn't buy it.

Febi/Bilstein is still bearable, but half their $hit is made in China too.

Reply #5August 17, 2010, 06:21:09 pm

VW_Commuter

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Re: Finally! no more leaks from the head coolant flange
« Reply #5 on: August 17, 2010, 06:21:09 pm »
Was there ever a 2 sensor coolant head flange made out of metal?
Greg

'06 Golf TDI traded in for a '12 Jeep Rubicon (the Phatbox is available)
'91 Jetta TD, a work in progress (I'll do a build thread when I start in earnest)
'65 Notchback, a project not yet started

Reply #6August 17, 2010, 07:14:04 pm

92EcoDiesel Jetta

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Re: Finally! no more leaks from the head coolant flange
« Reply #6 on: August 17, 2010, 07:14:04 pm »
I'd love to replace the flange with an aluminum one but I haven't yet found a 2 sensor flange that will fit.

Reply #7August 17, 2010, 07:29:33 pm

theman53

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Re: Finally! no more leaks from the head coolant flange
« Reply #7 on: August 17, 2010, 07:29:33 pm »
If there wasn't one I drilled and tapped one for a temp gauge and it has went well. All you would need to know is what tap to buy.