Author Topic: New Head Install / With Extrude A Hone Polishing ( Plasma ) 1.9 AAZ  (Read 2174 times)

August 11, 2010, 03:13:27 pm

GEE-BEE

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    1981 with South African front end ,42 k original
Installed the new head after plasma polished ( mirror internal finish )

New cam , valves, gasket , belt , ten

It's 60 % quieter than my last head assy ( motor / used mileage unknow ?

reduced smoke 40 %

Picked up 1.5 on boost compared to stock, temp is down a little bit also

it's a quiet as quiet as a TDI motor now !

It's like a new car !
I did replace the install all new shifter parts also  , tight as a  cable shift

next will be to relocate battery under bed and install intercooler with PD150

Relocating the battery will give me more room for outlet's, versus having to have extra plumbing for using a intercooler with dual outlets on one side

The PD150 was also extrude a honed polished like a mirror
« Last Edit: August 11, 2010, 03:45:06 pm by GEE-BEE »
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #1August 11, 2010, 03:40:53 pm

arnold

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Re: New Head Install / With Extrude A Hone Polishing ( Plasma ) 1.9 AAZ
« Reply #1 on: August 11, 2010, 03:40:53 pm »
pics ? :)

Reply #2August 11, 2010, 03:46:08 pm

GEE-BEE

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    1981 with South African front end ,42 k original
Re: New Head Install / With Extrude A Hone Polishing ( Plasma ) 1.9 AAZ
« Reply #2 on: August 11, 2010, 03:46:08 pm »
Nope

it's installed


GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #3August 11, 2010, 05:25:57 pm

rallydiesel

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Re: New Head Install / With Extrude A Hone Polishing ( Plasma ) 1.9 AAZ
« Reply #3 on: August 11, 2010, 05:25:57 pm »
That's nice but those numbers are entirely subjective.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #4August 11, 2010, 06:34:08 pm

GEE-BEE

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    1981 with South African front end ,42 k original
Re: New Head Install / With Extrude A Hone Polishing ( Plasma ) 1.9 AAZ
« Reply #4 on: August 11, 2010, 06:34:08 pm »
Iam just reading what my Mcnally gauges are showing
Mcnally's are accurate ( aircraft quality ) 265.00 each
I have the complete set

oil psi/ oil temp
Water / Volt
Boost psi / Egt

It's definetly not as loud, no as clacky as before  and less smoke, and the trans is perfect now

Iam happy and that's all that matters

Cost new head assy complete 250.00 in the box

Extrude a hone 575.00 for the intake PD150 and head assy

I know one other person that has seen it before and I will let him get his ear into it...

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15