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gearbox noisy at idle until clutch pressed in
by
LoneWolf
on 03 Aug, 2010 17:03
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Today i decided to replace my clutch release bearing on the mk2, straight forward enough, changed out the old gear oil and fired her up....... and the horrible knackered bearing sound was still there

ive looked at a few drawings/ diagrams of the gearbox and cant for the life of me work out whats making this rather annoying noise

Any ideas guys and gals?
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#1
by
theman53
on 03 Aug, 2010 17:19
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could it be the springs are getting loose in the clutch disc? When I took my old disc out I couldn't believe how close it was to coming undone. Other than that I don't know. Maybe contact brokevw.com
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#2
by
rs899
on 03 Aug, 2010 18:13
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Yeah, I pulled a good looking clutch out of my car that was about to come apart, too. It could be the small thrust plate deal that rides in the pressure plate has become loose. Hate to say this but you may want to take it apart for some peace of mind....
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#3
by
Quantum TD
on 03 Aug, 2010 22:06
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could it be the springs are getting loose in the clutch disc? When I took my old disc out I couldn't believe how close it was to coming undone. Other than that I don't know. Maybe contact brokevw.com
X2
Sounds like a broken spring.
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#4
by
81 vw pu
on 03 Aug, 2010 23:25
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changed out the old gear oil and fired her up....... and the horrible knackered bearing sound was still there
Was there any metal flakes in the old oil you drained? Could also be the input shaft bearings. When you pull it out to check the clutch disc springs, spin the imput shaft with a large drill while in neutral to know for sure if its clutch or trans-axle.
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#5
by
LoneWolf
on 03 Aug, 2010 23:43
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I didnt see any metal in the old oil, but theres a magnet inside to catch the bits, so there may be some there somewhere.
i just knew itd be a gearbox off job, i hate doing that
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#6
by
rs899
on 04 Aug, 2010 04:49
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What does it sound like? Does it change with clutch in or out?
I have never heard of a throwout bearing going bad on one of these as they are bathed in oil...but anything is possible...
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#7
by
81 vw pu
on 04 Aug, 2010 07:00
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Does it change with clutch in or out?
Read the topic line one more time.
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#8
by
rs899
on 04 Aug, 2010 07:48
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Duh- ooops. As I wrote that I kept thinking I knew the answer already, but I couldn't find it in the body of the string....sorry.
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#9
by
LoneWolf
on 04 Aug, 2010 16:33
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just a thought, but if the push-rod in the middle of the input shaft was worn, could that be a possible suspect?
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#10
by
rs899
on 04 Aug, 2010 19:59
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I don't think so....something is shaking in the bellhousing.
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#11
by
Rabbit on Roids
on 05 Aug, 2010 10:07
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my bet would be that its time to replace some bearings..
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#12
by
LoneWolf
on 05 Aug, 2010 16:34
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if its going to involve stripping the gearbox and rebuilding it then i think ill start looking for another box, i REALLY dont want to be taking the thing to bits at the side of the road again
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#13
by
Rabbit on Roids
on 06 Aug, 2010 14:00
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its bolted down tight to the engine right?
if it is, then i would suspect clustergear bearings..
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#14
by
LoneWolf
on 06 Aug, 2010 16:26
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Are these easy to get at?