Author Topic: Big Valve 1.6 Head  (Read 4878 times)

July 16, 2010, 10:56:45 am

UnderPSI

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Big Valve 1.6 Head
« on: July 16, 2010, 10:56:45 am »
Putting 39mm intake and 34mm exhaust valves in a 1.6 head. Just got the seats and vavle guides in. Need to do some work on the exhaust and a ton of work on the intake to get the ports to blend with the seats.

Intake


Exhaust


Suzuki Samurai 1.6

Reply #1July 16, 2010, 11:40:44 am

Rabbit on Roids

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Re: Big Valve 1.6 Head
« Reply #1 on: July 16, 2010, 11:40:44 am »
anyone know what comes in an AAZ head? valve size wise?

Reply #2July 16, 2010, 08:33:15 pm

truckinwagen

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Re: Big Valve 1.6 Head
« Reply #2 on: July 16, 2010, 08:33:15 pm »
very cool, I was going to try this myself.

quick question though, how close does this put the valves to the side of the bore?
also, do you think there is enough meat in the head to port it to that extreme without getting too close to the water jacket?

is it a hydro, or a mech head, and where did you get your valves/seats?

-Owen
83 Opel Kadett Diesel

Reply #3July 17, 2010, 08:31:23 am

UnderPSI

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Re: Big Valve 1.6 Head
« Reply #3 on: July 17, 2010, 08:31:23 am »
It's a mech head.
Suzuki Samurai 1.6

Reply #4July 17, 2010, 02:25:11 pm

UnderPSI

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Re: Big Valve 1.6 Head
« Reply #4 on: July 17, 2010, 02:25:11 pm »
Started bowl work. Seems to be plenty there to cut.



Suzuki Samurai 1.6

Reply #5July 17, 2010, 03:59:59 pm

truckinwagen

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Re: Big Valve 1.6 Head
« Reply #5 on: July 17, 2010, 03:59:59 pm »
very cool, would you mind taking a pic with a headgasket on it to show how close the valves get to the sides of the bore?

-Owen
83 Opel Kadett Diesel

Reply #6July 17, 2010, 06:05:40 pm

UnderPSI

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Re: Big Valve 1.6 Head
« Reply #6 on: July 17, 2010, 06:05:40 pm »
Don't have the headgasket with me. Putting a 1.9 metal gasket on it. Should have room, block is done .5mm over that will give a little exta.
Suzuki Samurai 1.6

Reply #7July 18, 2010, 08:14:35 am

arnold

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Re: Big Valve 1.6 Head
« Reply #7 on: July 18, 2010, 08:14:35 am »
Where did you get those valve's and seats ?

Reply #8July 18, 2010, 10:17:51 am

UnderPSI

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Re: Big Valve 1.6 Head
« Reply #8 on: July 18, 2010, 10:17:51 am »
Machinest got the seats for me, the valves are of the shelf parts but I'm not sure if they will work quite yet.
Suzuki Samurai 1.6

Reply #9July 18, 2010, 02:11:14 pm

truckinwagen

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Re: Big Valve 1.6 Head
« Reply #9 on: July 18, 2010, 02:11:14 pm »
when I was thinking of doing the same, I was thinking of using valves built for the aircooled VW.

they are cheap, available in a wide range of sizes(and in stainless) and have the right stem diameter to use the stock guides. the stems are too long, but any good machinist can cut them down to the proper length no problem.

you can get the stainless aircooled valves in just about whatever size you want for $10 per valve, and most of the retailers of the aircooled valves sell seats to match them too(but your machinist can probably get them for you cheaper)

are you willing to tell us how much you paid for the parts and machining?
I may just do this while I have my motor apart...

-Owen
83 Opel Kadett Diesel

Reply #10July 18, 2010, 02:16:05 pm

UnderPSI

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Re: Big Valve 1.6 Head
« Reply #10 on: July 18, 2010, 02:16:05 pm »
Seats and guides were around $350. Trying to make it work with off the shelf parts to keep cost down use readily available parts. Also going to be using a hydro cam, hopefully everything will work without custom parts.
Suzuki Samurai 1.6

Reply #11July 18, 2010, 05:07:31 pm

RabbitJockey

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Re: Big Valve 1.6 Head
« Reply #11 on: July 18, 2010, 05:07:31 pm »
are 1.9 and 1.6 valves the same size?
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Reply #12July 18, 2010, 05:18:24 pm

MJF

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Re: Big Valve 1.6 Head
« Reply #12 on: July 18, 2010, 05:18:24 pm »
1,6 34in 31ex
1,9 36in 31ex
mech valves ~105mm long, hydr ~95mm.
'74 VW Scirocco TD
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Reply #13July 18, 2010, 09:09:15 pm

Aki-76

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Re: Big Valve 1.6 Head
« Reply #13 on: July 18, 2010, 09:09:15 pm »

Reply #14July 18, 2010, 09:20:30 pm

UnderPSI

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Re: Big Valve 1.6 Head
« Reply #14 on: July 18, 2010, 09:20:30 pm »

41mm in / 35mm ex


Maybe just a hair big for a 77mm bore.
Suzuki Samurai 1.6