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VWDiesel.net The IDI, TDI, and mTDI source.
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IDI Engine
(Moderators:
malone
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burn_your_money
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Vincent Waldon
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theman53
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Big Valve 1.6 Head
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Topic: Big Valve 1.6 Head (Read 4878 times)
July 16, 2010, 10:56:45 am
UnderPSI
Junior
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109
Big Valve 1.6 Head
«
on:
July 16, 2010, 10:56:45 am »
Putting 39mm intake and 34mm exhaust valves in a 1.6 head. Just got the seats and vavle guides in. Need to do some work on the exhaust and a ton of work on the intake to get the ports to blend with the seats.
Intake
Exhaust
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Suzuki Samurai 1.6
Reply #1
July 16, 2010, 11:40:44 am
Rabbit on Roids
Guest
Re: Big Valve 1.6 Head
«
Reply #1 on:
July 16, 2010, 11:40:44 am »
anyone know what comes in an AAZ head? valve size wise?
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Reply #2
July 16, 2010, 08:33:15 pm
truckinwagen
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1895
Re: Big Valve 1.6 Head
«
Reply #2 on:
July 16, 2010, 08:33:15 pm »
very cool, I was going to try this myself.
quick question though, how close does this put the valves to the side of the bore?
also, do you think there is enough meat in the head to port it to that extreme without getting too close to the water jacket?
is it a hydro, or a mech head, and where did you get your valves/seats?
-Owen
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83 Opel Kadett Diesel
Reply #3
July 17, 2010, 08:31:23 am
UnderPSI
Junior
Offline
109
Re: Big Valve 1.6 Head
«
Reply #3 on:
July 17, 2010, 08:31:23 am »
It's a mech head.
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Suzuki Samurai 1.6
Reply #4
July 17, 2010, 02:25:11 pm
UnderPSI
Junior
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109
Re: Big Valve 1.6 Head
«
Reply #4 on:
July 17, 2010, 02:25:11 pm »
Started bowl work. Seems to be plenty there to cut.
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Suzuki Samurai 1.6
Reply #5
July 17, 2010, 03:59:59 pm
truckinwagen
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1895
Re: Big Valve 1.6 Head
«
Reply #5 on:
July 17, 2010, 03:59:59 pm »
very cool, would you mind taking a pic with a headgasket on it to show how close the valves get to the sides of the bore?
-Owen
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83 Opel Kadett Diesel
Reply #6
July 17, 2010, 06:05:40 pm
UnderPSI
Junior
Offline
109
Re: Big Valve 1.6 Head
«
Reply #6 on:
July 17, 2010, 06:05:40 pm »
Don't have the headgasket with me. Putting a 1.9 metal gasket on it. Should have room, block is done .5mm over that will give a little exta.
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Suzuki Samurai 1.6
Reply #7
July 18, 2010, 08:14:35 am
arnold
Guest
Re: Big Valve 1.6 Head
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Reply #7 on:
July 18, 2010, 08:14:35 am »
Where did you get those valve's and seats ?
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Reply #8
July 18, 2010, 10:17:51 am
UnderPSI
Junior
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109
Re: Big Valve 1.6 Head
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Reply #8 on:
July 18, 2010, 10:17:51 am »
Machinest got the seats for me, the valves are of the shelf parts but I'm not sure if they will work quite yet.
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Suzuki Samurai 1.6
Reply #9
July 18, 2010, 02:11:14 pm
truckinwagen
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Offline
1895
Re: Big Valve 1.6 Head
«
Reply #9 on:
July 18, 2010, 02:11:14 pm »
when I was thinking of doing the same, I was thinking of using valves built for the aircooled VW.
they are cheap, available in a wide range of sizes(and in stainless) and have the right stem diameter to use the stock guides. the stems are too long, but any good machinist can cut them down to the proper length no problem.
you can get the stainless aircooled valves in just about whatever size you want for $10 per valve, and most of the retailers of the aircooled valves sell seats to match them too(but your machinist can probably get them for you cheaper)
are you willing to tell us how much you paid for the parts and machining?
I may just do this while I have my motor apart...
-Owen
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83 Opel Kadett Diesel
Reply #10
July 18, 2010, 02:16:05 pm
UnderPSI
Junior
Offline
109
Re: Big Valve 1.6 Head
«
Reply #10 on:
July 18, 2010, 02:16:05 pm »
Seats and guides were around $350. Trying to make it work with off the shelf parts to keep cost down use readily available parts. Also going to be using a hydro cam, hopefully everything will work without custom parts.
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Suzuki Samurai 1.6
Reply #11
July 18, 2010, 05:07:31 pm
RabbitJockey
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5104
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America, DUCK YEAH!!!
Re: Big Valve 1.6 Head
«
Reply #11 on:
July 18, 2010, 05:07:31 pm »
are 1.9 and 1.6 valves the same size?
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81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit
Reply #12
July 18, 2010, 05:18:24 pm
MJF
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581
Re: Big Valve 1.6 Head
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Reply #12 on:
July 18, 2010, 05:18:24 pm »
1,6 34in 31ex
1,9 36in 31ex
mech valves ~105mm long, hydr ~95mm.
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'74 VW Scirocco TD
'86 Audi 80q 1,9TDic
'01 Audi A6q 2,5TDI
Reply #13
July 18, 2010, 09:09:15 pm
Aki-76
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Re: Big Valve 1.6 Head
«
Reply #13 on:
July 18, 2010, 09:09:15 pm »
http://s434.photobucket.com/albums/qq68/Aki-76/moottorin%20osia/?action=view¤t=03042010812.jpg
41mm in / 35mm ex
ceramic coated,off course
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Reply #14
July 18, 2010, 09:20:30 pm
UnderPSI
Junior
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Re: Big Valve 1.6 Head
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Reply #14 on:
July 18, 2010, 09:20:30 pm »
Quote from: Aki-76 on July 18, 2010, 09:09:15 pm
41mm in / 35mm ex
Maybe just a hair big for a 77mm bore.
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Suzuki Samurai 1.6
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VWDiesel.net The IDI, TDI, and mTDI source.
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Engine Specific Info and Questions
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IDI Engine
(Moderators:
malone
,
burn_your_money
,
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,
theman53
) »
Big Valve 1.6 Head