Author Topic: Turbo Oil Supply Line Sprung a leak. Get new? Make New? Fix Leak? Get Used?  (Read 4451 times)

April 23, 2010, 03:28:20 pm

Ziptar

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  :o  >:(  :(  :'(



The Oil Supply Line for the Turbo on my Eco sprung a leak. Looks to have rusted under the rubber of the clamp that holds it to the manifold.

I can't find a part number, are they still available new? Any one happen to know what fittings I'd need to make one out of brake line? Is it worth while to fix it or braze it? Or is it one of those one it starts to go it's gone kind of things. I'll put a post in the FS/FT but, I am guessing the same thing may happen with it eventually too.

Thanks.
« Last Edit: April 23, 2010, 03:44:32 pm by Ziptar »

Reply #1April 23, 2010, 04:14:33 pm

RabbitJockey

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u can probably take ur old line in to anywhere that makes hydraulic hose and they'll fix you right up
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #2April 23, 2010, 04:15:41 pm

GEE-BEE

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    1981 with South African front end ,42 k original
AAZ MODEL 028-145-771-D 90.00 LIST

70.00 Is what i paid, Includes new banjo bolt and washers

local VW dealer

GB
« Last Edit: April 24, 2010, 08:51:32 am by GEE-BEE »
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #3April 23, 2010, 04:28:58 pm

Ziptar

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AAZ MODEL 028-145-771-D 90.00 LIST

70.00 Is what i paid, Includes new banjo bolt's and washers

local VW dealer

GB

Thanks GEE-BEE! 1stvwparts lists it for $66.99!

Reply #4April 24, 2010, 06:44:19 am

Ziptar

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The mk2 supply line is not connected using banjo fittings and bolts.
I would reuse the two nuts, get the appropriate diameter brake line and two compression ferules to fit it and bend it up.  It would likely cost less than $10 and take less than an hour all said and done.

Thanks Andrew!

Heck it's worth a shot, for an hour and $10. Using the compression ferules I guess that means the ends don't need to be flared.

I'll go by NAPA see what they've got in a little bit. I am just about to start rebuilding one of my VE pumps this morning (my first attempt). I've got myself all psyched up for that at the moment.  :D So I'll run down when I take a break.

If all goes well, rebuilt pump and new oil line install next week end!


Reply #5April 24, 2010, 08:53:52 am

GEE-BEE

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    1981 with South African front end ,42 k original
Mine has a banjo bolt at the filter housing and a female swivel at the turbo...

I installed new clamps also while I had it off......

1.9 aaz

want a pic, email me at [email protected]

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #6April 24, 2010, 07:12:05 pm

fatmobile

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NAPA has the right kind of ferrels for 5/16" tubing,..
 it is 5/16" ,.. 8mm right?,.........................
...............
...
 I thought I bought some seperately, probably did but can't find the reciept.

Looks like my ferrel came with the 1/8"NPT X 5/16" compression fitting I bought for the VNT Rabbit oil supply line :NAPA# 7205X5 might help you get close to finding a ferrel.

I got a nut and ferrel for turbo end of the line, from the dealership.
 Ferrel part number is:
N 0208292 $3.97
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #7April 26, 2010, 10:27:03 pm

Quantum TD

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Mine has a banjo bolt at the filter housing and a female swivel at the turbo...

I installed new clamps also while I had it off......

1.9 aaz

want a pic, email me at [email protected]

GB

Pull yer head out.

This is for a 1.6TD, not a 1.9TD. The 1.6 oil return line ties into the oil pan. The 1.9 AAZ returns into the back of the block. Two completely different designs.

Reply #8April 28, 2010, 09:21:12 am

arb

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The mk2 supply line is not connected using banjo fittings and bolts.
I would reuse the two nuts, get the appropriate diameter brake line and two compression ferules to fit it and bend it up.  It would likely cost less than $10 and take less than an hour all said and done.

That's what I did. Still no problems with my supply line.  The SAE line flaired nicely in the metric nut.
« Last Edit: April 28, 2010, 09:23:08 am by arb »

Reply #9April 28, 2010, 04:26:18 pm

GEE-BEE

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    1981 with South African front end ,42 k original
Hey Quantam, trying reading first before you go mouthing off...

Are you here to help ?

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15