Author Topic: windage tray install??  (Read 3404 times)

April 17, 2010, 03:42:31 pm

westcoaster

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windage tray install??
« on: April 17, 2010, 03:42:31 pm »
Right, Instead of gooping up the oil pan on my 1.6TD with RTV sealant I sprung for a windage tray with the reusable rubber gasket instead.

Oil pan is off collecting dust, plastic baffle attached to the oil pickup is broken and sitting on the floor and my windage tray doen't want to simply slip on there.

Do I have to pull the oil pump to get the windage tray over the oil pickup tube? Will I need gaskets?
Do I need a new plastic baffle over the oil pickup tube? (jsst touching it caused the tabs to break off)
'87 suzuki samurai with a 1.9 AAZ TD transplant

Reply #1April 17, 2010, 09:15:57 pm

rabbid79

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Re: windage tray install??
« Reply #1 on: April 17, 2010, 09:15:57 pm »
I installed the same type of windage tray a couple of years ago.  As I recall, it was necessary to pull the oil pump to install the tray.  But I also don't think there is a gasket between the pump and the block.  (I guess you'll find out for sure when you pull the pump.)  You should probably get a replacement baffle for the pickup tube as well.
'15 WRX
Parts for 2.0 TD build - Now looking for suitable car to put it in.

Reply #2April 17, 2010, 09:41:06 pm

westcoaster

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Re: windage tray install??
« Reply #2 on: April 17, 2010, 09:41:06 pm »
I figured I would just try removing the just the pickup tube...

No go. Pump has to come off.


I figure I can simply stick the pickup tube back on There is a rubber "O" ring that appears reusable. Comments? Locktite the allen head bolts or just snug them up?

If someone has torque specs for the oil pump as well that would be appreciated.


Thanks,
'87 suzuki samurai with a 1.9 AAZ TD transplant

Reply #3April 17, 2010, 11:00:54 pm

Smokey Eddy

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Re: windage tray install??
« Reply #3 on: April 17, 2010, 11:00:54 pm »
look in the FAQ for a torque sheet.
the rubber o-ring is reusable. very unlikely to perish in that oil rich environment.
Ed
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Reply #4April 17, 2010, 11:40:05 pm

rabbitman

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Re: windage tray install??
« Reply #4 on: April 17, 2010, 11:40:05 pm »
No gasket between pump and block.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
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Reply #5April 19, 2016, 08:23:15 pm

rotaecho

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Re: windage tray install??
« Reply #5 on: April 19, 2016, 08:23:15 pm »
When installing the windage tray, do you use any type of sealant with the rubber seal on both sides?
-Will
1982 Westfalia 1.6na diesel aka Betsy Bertha The Tortoise

Reply #6April 20, 2016, 04:18:22 pm

fatmobile

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Re: windage tray install??
« Reply #6 on: April 20, 2016, 04:18:22 pm »
I don't use any sealant on a rubber gasket.
 They do make a rubber oil pan gasket. I believe the ABA rubber oil pan gasket fits the diesel,.. without the windage tray.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.