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Author Topic: Metal headgasket surface prep ?  (Read 8772 times)

February 06, 2010, 05:32:54 pm

fatmobile

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Metal headgasket surface prep ?
« on: February 06, 2010, 05:32:54 pm »
On the 1.6s with the standard head gasket I like to clean the surface of all oils.
 With the metal head gasket it doesn't seem right to leave two metal surfaces without any corrosion inhibitor.

 Super clean it?
 Or spray/wipe a light oil on it?


Tornado red, '91 Golf 4 door,
with a re-ringed, '84 quantum, turbo diesel, MD block

Reply #1February 06, 2010, 08:51:49 pm

Kantdrivefast

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Re: Metal headgasket surface prep ?
« Reply #1 on: February 06, 2010, 08:51:49 pm »
On the 1.6s with the standard head gasket I like to clean the surface of all oils.
 With the metal head gasket it doesn't seem right to leave two metal surfaces without any corrosion inhibitor.

 Super clean it?
 Or spray/wipe a light oil on it?

I put aviation gasket maker on both side of my headgasket... thats me though.

Reply #2February 06, 2010, 09:37:54 pm

fatmobile

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Re: Metal headgasket surface prep ?
« Reply #2 on: February 06, 2010, 09:37:54 pm »
Metal head gasket?
Tornado red, '91 Golf 4 door,
with a re-ringed, '84 quantum, turbo diesel, MD block

Reply #3February 06, 2010, 10:28:10 pm

Vincent Waldon

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Re: Metal headgasket surface prep ?
« Reply #3 on: February 06, 2010, 10:28:10 pm »
I prefer mine dry dry dry boys.  ;)

« Last Edit: February 06, 2010, 10:52:21 pm by Vincent Waldon »
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #4February 06, 2010, 10:43:46 pm

53 willys

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Re: Metal headgasket surface prep ?
« Reply #4 on: February 06, 2010, 10:43:46 pm »
if your RA finish on your head and block are not fine/smooth enough it may take aviation gasket sealer to get it to seal....they were not originally set up for that fine of a RA so there is a chance it wont seal...like mine did not...I took mine back off aviation gasket sealed both sides and it's been holding fine.

my .02 8)

Reply #5February 07, 2010, 12:02:18 am

Kantdrivefast

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Re: Metal headgasket surface prep ?
« Reply #5 on: February 07, 2010, 12:02:18 am »
if your RA finish on your head and block are not fine/smooth enough it may take aviation gasket sealer to get it to seal....they were not originally set up for that fine of a RA so there is a chance it wont seal...like mine did not...I took mine back off aviation gasket sealed both sides and it's been holding fine.

my .02 8)

I just did it to begin with... No taking chances for me.

Reply #6February 07, 2010, 12:34:14 am

96jetta

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Re: Metal headgasket surface prep ?
« Reply #6 on: February 07, 2010, 12:34:14 am »
if your RA finish on your head and block are not fine/smooth enough it may take aviation gasket sealer to get it to seal....they were not originally set up for that fine of a RA so there is a chance it wont seal...like mine did not...I took mine back off aviation gasket sealed both sides and it's been holding fine.

my .02 8)

you used the same gasket again with sealer?

Reply #7February 07, 2010, 12:36:04 am

53 willys

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Re: Metal headgasket surface prep ?
« Reply #7 on: February 07, 2010, 12:36:04 am »
if your RA finish on your head and block are not fine/smooth enough it may take aviation gasket sealer to get it to seal....they were not originally set up for that fine of a RA so there is a chance it wont seal...like mine did not...I took mine back off aviation gasket sealed both sides and it's been holding fine.

my .02 8)

I just did it to begin with... No taking chances for me.

yeah I wish I would have done it the 1st time...but I know most engines that came with MLS gaskets already have a smooth RA and dont need any sealer...if it's on an old fiber head and block then you may or may not need the sealer..imho it cant hurt. ;)it only takes a VERY very small amount..dont over do it.

Reply #8February 07, 2010, 12:40:12 am

53 willys

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Re: Metal headgasket surface prep ?
« Reply #8 on: February 07, 2010, 12:40:12 am »
if your RA finish on your head and block are not fine/smooth enough it may take aviation gasket sealer to get it to seal....they were not originally set up for that fine of a RA so there is a chance it wont seal...like mine did not...I took mine back off aviation gasket sealed both sides and it's been holding fine.

my .02 8)

you used the same gasket again with sealer?

it was a $167 dollar custom gasket...yes I ordered two..but I did not wanna use both my new high dollar gaskets. ;D


also the gasket had only been ran around the block..I came back and found a very small coolant seep that was leaking on the back of the head...I had nothing to lose so I tried it. I also think the gasket had not been FULLY crushed to spec even though I did TQ to spec....it took aviation gasket sealer and 110ftlbs on my studs to seal it...

Reply #9February 07, 2010, 01:21:22 am

fatmobile

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Re: Metal headgasket surface prep ?
« Reply #9 on: February 07, 2010, 01:21:22 am »
I was also wondering if ARP cosworth headstuds are better than stock 12mm headbolts when using these metal headgaskets
 so I'm glad you brought up torquing the headstuds/bolts.
 I was reading over on TDI club about torqueing ARP headstuds with a metal gasket and remember your encounter with them.
 
 Aviation sealer if the surface isn't perfect?
 The block was surfaced and looks great.

 but I don't like to surface a head if it doesn't need it; having an overhead cam and all.
 and it didn't look bad.
 
 What does RA mean?
Tornado red, '91 Golf 4 door,
with a re-ringed, '84 quantum, turbo diesel, MD block

Reply #10February 07, 2010, 01:31:35 am

53 willys

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Re: Metal headgasket surface prep ?
« Reply #10 on: February 07, 2010, 01:31:35 am »
I was also wondering if ARP cosworth headstuds are better than stock 12mm headbolts when using these metal headgaskets
 so I'm glad you brought up torquing the headstuds/bolts.
 I was reading over on TDI club about torqueing ARP headstuds with a metal gasket and remember your encounter with them.
 
 Aviation sealer if the surface isn't perfect?
 The block was surfaced and looks great.

 but I don't like to surface a head if it doesn't need it; having an overhead cam and all.
 and it didn't look bad.
 
 What does RA mean?

it's hard to say what's pefrect??? MLS RA(roughness average ) is really really really smooth


recomended MLS RA is 50 or higher...how you know what you got.....i have no clue.. ;D
« Last Edit: February 07, 2010, 01:33:32 am by 53 willys »

Reply #11February 07, 2010, 01:47:38 am

FineFrank

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Re: Metal headgasket surface prep ?
« Reply #11 on: February 07, 2010, 01:47:38 am »
I was also wondering if ARP cosworth headstuds are better than stock 12mm headbolts when using these metal headgaskets
 so I'm glad you brought up torquing the headstuds/bolts.
 I was reading over on TDI club about torqueing ARP headstuds with a metal gasket and remember your encounter with them.
 
 Aviation sealer if the surface isn't perfect?
 The block was surfaced and looks great.

 but I don't like to surface a head if it doesn't need it; having an overhead cam and all.
 and it didn't look bad.
 
 What does RA mean?
Roughness Average. You can get it checked at any good engine rebuild shop. Last one I used was made by Federal Mogul. Aluminum and steel need a different RA to seal right.
If your machinist is worth his salt, the RA of both will be just fine. Won't hurt to check, tho.

Good explaination here:    http://www.aa1car.com/library/ar996.htm
« Last Edit: February 07, 2010, 01:55:54 am by FineFrank »
Frank Longtine
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Reply #12February 07, 2010, 02:14:32 am

745 turbogreasel

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Re: Metal headgasket surface prep ?
« Reply #12 on: February 07, 2010, 02:14:32 am »
Frank says 6 RA on the TDI(metal gasket with teflon looking coating), and the head i just got back from him  is baby bottom smooth
http://forums.tdiclub.com/showthread.php?t=175661

Reply #13February 07, 2010, 03:18:32 am

53 willys

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Re: Metal headgasket surface prep ?
« Reply #13 on: February 07, 2010, 03:18:32 am »
Frank says 6 RA on the TDI(metal gasket with teflon looking coating), and the head i just got back from him  is baby bottom smooth
http://forums.tdiclub.com/showthread.php?t=175661
thats a TRUE no need for sealer RA finish....my stock 1.6 block and head did not look even close to that....if your block and head dont look that good you may need sealer if you dont want to remove everything for machine work.
most MLS gaskets have a viton sealer on them..but if you surfaces are no looking super smooth then it's a risk.

Reply #14February 07, 2010, 10:13:58 am

sdwarf36

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Re: Metal headgasket surface prep ?
« Reply #14 on: February 07, 2010, 10:13:58 am »
If you really feel the need to put something on your metal gasket, a light coat of spray copper gasket sealer won't hurt.
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