Author Topic: I broke an 11mm ARP stud  (Read 5588 times)

November 09, 2009, 08:48:48 pm

overdrivegear

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I broke an 11mm ARP stud
« on: November 09, 2009, 08:48:48 pm »
View the damage.  I was torquing with the correct lube and going down to 80 ft. lbs. and it snapped.  Believe it.



1985 Westy Golf 1.6 NA
1987 Cabriolet (soon to be 1.6 NA)

Reply #1November 09, 2009, 09:01:15 pm

rabbitman

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Re: I broke an 11mm ARP stud
« Reply #1 on: November 09, 2009, 09:01:15 pm »
 :o :o I think I just lost faith in ARP :'(

Will they give you another one?
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #2November 09, 2009, 09:08:13 pm

maxfax

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Re: I broke an 11mm ARP stud
« Reply #2 on: November 09, 2009, 09:08:13 pm »
WOW.   Was it new, or has it been used before??  IF it was new I should hope they make it right.. You sure it was threaded into the block the whole way??  Does kinda look a tbit funky at the break though...

Reply #3November 09, 2009, 09:17:36 pm

cyrus #1

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Re: I broke an 11mm ARP stud
« Reply #3 on: November 09, 2009, 09:17:36 pm »
:o :o I think I just lost faith in ARP :'(

Unfortunately defects happen to the best of them.  Hopefully this is an isolated incident and they will stand by their product.
Cody

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Reply #4November 09, 2009, 09:21:18 pm

rabbitman

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Re: I broke an 11mm ARP stud
« Reply #4 on: November 09, 2009, 09:21:18 pm »
If I ever build an engine up I'd still get ARP studs though ::)
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #5November 09, 2009, 09:40:56 pm

overdrivegear

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Re: I broke an 11mm ARP stud
« Reply #5 on: November 09, 2009, 09:40:56 pm »
:o :o I think I just lost faith in ARP :'(

Unfortunately defects happen to the best of them.  Hopefully this is an isolated incident and they will stand by their product.

Well, these studs were bought second hand but were in fine shape.  I used the lube, instructions, and got advice on this forum before I torqued them down also.  Screwed in the studs hand tight and did everything to a T.  I'm not sure if I have any recourse through ARP but they have awesome products.  I bought another new set and they worked fine.  The point is that even the mighty ARP studs can break.  Since then, I checked the calibration on my torque wrench and went as far as to buy another (digital) one to avoid this again.
1985 Westy Golf 1.6 NA
1987 Cabriolet (soon to be 1.6 NA)

Reply #6November 09, 2009, 11:05:13 pm

maxfax

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Re: I broke an 11mm ARP stud
« Reply #6 on: November 09, 2009, 11:05:13 pm »
Just as Cyrus said, even the best of them get a dud from time to time..   Hard to tell what may have been done to them previously too..        A broken stud is still FAR better than a broken block...

Reply #7November 10, 2009, 12:01:10 am

fatmobile

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Re: I broke an 11mm ARP stud
« Reply #7 on: November 10, 2009, 12:01:10 am »
Especially need them  on the 11mm block.
 I bet ARP would appreciate you sending it back to them so they can see how it failed.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
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Reply #8November 10, 2009, 02:44:04 am

Doug

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Re: I broke an 11mm ARP stud
« Reply #8 on: November 10, 2009, 02:44:04 am »
I'd like to know how you got the broken piece out of the block without destroying the piece or the block? Aren't those stud holes blind and a bit deep for your average drill bit or did you just get lucky being able to back it out with a screw driver?

Reply #9November 10, 2009, 05:18:32 am

macka

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Re: I broke an 11mm ARP stud
« Reply #9 on: November 10, 2009, 05:18:32 am »
I'd like to know how you got the broken piece out of the block without destroying the piece or the block? Aren't those stud holes blind and a bit deep for your average drill bit or did you just get lucky being able to back it out with a screw driver?

yea. How did you do that??

On another note, it looks like the bar stock had some inclusions. It happens from time to time. One of my work suppliers had some casting issues on a ring mantel for a boiler. Can you say "catastrophic"? :o
Quote from: Vincent Walden
I do know that I drive torque,  while listening to my friends prattle on about horsepower.

Reply #10November 10, 2009, 07:34:49 am

overdrivegear

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Re: I broke an 11mm ARP stud
« Reply #10 on: November 10, 2009, 07:34:49 am »
I'd like to know how you got the broken piece out of the block without destroying the piece or the block? Aren't those stud holes blind and a bit deep for your average drill bit or did you just get lucky being able to back it out with a screw driver?

Drilled out the center of the broken piece stuck in the block and used a cone shaped reverse bite extractor and twisted it out.  Not that big of a deal.
1985 Westy Golf 1.6 NA
1987 Cabriolet (soon to be 1.6 NA)

Reply #11November 10, 2009, 08:50:03 am

macka

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Re: I broke an 11mm ARP stud
« Reply #11 on: November 10, 2009, 08:50:03 am »
I'd like to know how you got the broken piece out of the block without destroying the piece or the block? Aren't those stud holes blind and a bit deep for your average drill bit or did you just get lucky being able to back it out with a screw driver?

Drilled out the center of the broken piece stuck in the block and used a cone shaped reverse bite extractor and twisted it out.  Not that big of a deal.

Ahh OK I always thought the block thread went deep on those engines.
Quote from: Vincent Walden
I do know that I drive torque,  while listening to my friends prattle on about horsepower.

Reply #12November 17, 2009, 02:01:19 pm

Smokey Eddy

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Re: I broke an 11mm ARP stud
« Reply #12 on: November 17, 2009, 02:01:19 pm »
oh my goodness...
I JUST torqued mine to 110nm (80ft.lbs) in 4 stages last night.
This image terrifies me...
there was some "cracking" sounds but ... that was at like 60nm and they sounded identical to the sounds the stretch bolts make when they move in the threads.
Ed
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