Author Topic: FN tranny 5th gearset swap possible?  (Read 6412 times)

February 26, 2009, 07:18:50 am

chiefdiesel

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FN tranny 5th gearset swap possible?
« on: February 26, 2009, 07:18:50 am »
Will the .65 or .68 5th gearset work in a FN coded tranny from an '81 Jetta?
2 B4 Passats Ecodes/HID/pp764/rc2
'85 Jetta coupe 1.6 n/a
'80 Caddy 110 (afn) m-tdi/12mm Lt 2.8 ip/.216/fmic

Reply #1February 26, 2009, 12:07:45 pm

8v-of-fury

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Re: FN tranny 5th gearset swap possible?
« Reply #1 on: February 26, 2009, 12:07:45 pm »
Quote from: "chiefdiesel"
Will the .65 or .68 5th gearset work in a FN coded tranny from an '81 Jetta?


Which trans is the gear set out of? If it is out of another 020 then it should work.

Reply #2February 26, 2009, 02:47:52 pm

blkboostedtruck

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FN tranny 5th gearset swap possible?
« Reply #2 on: February 26, 2009, 02:47:52 pm »
where you getting this from? i'm curious! i never heard of those ratios for a 5th!
Duane
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Reply #3February 26, 2009, 04:39:02 pm

Dr. Diesel

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FN tranny 5th gearset swap possible?
« Reply #3 on: February 26, 2009, 04:39:02 pm »
I have a .75 020 fifth set for sale if you're interested.
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
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Reply #4February 26, 2009, 04:52:53 pm

jtanguay

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FN tranny 5th gearset swap possible?
« Reply #4 on: February 26, 2009, 04:52:53 pm »
Quote from: "blkboostedtruck"
where you getting this from? i'm curious! i never heard of those ratios for a 5th!
Duane


click here and be amazed


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Reply #5February 26, 2009, 06:53:40 pm

chiefdiesel

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FN tranny 5th gearset swap possible?
« Reply #5 on: February 26, 2009, 06:53:40 pm »
This tranny currently has the .75.  I want the tallest gearset possible for the FN 020
2 B4 Passats Ecodes/HID/pp764/rc2
'85 Jetta coupe 1.6 n/a
'80 Caddy 110 (afn) m-tdi/12mm Lt 2.8 ip/.216/fmic

Reply #6February 26, 2009, 06:57:12 pm

8v-of-fury

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FN tranny 5th gearset swap possible?
« Reply #6 on: February 26, 2009, 06:57:12 pm »
Quote from: "chiefdiesel"
This tranny currently has the .75.  I want the tallest gearset possible for the FN 020


The 020 FN came with the .71

the difference between the .71 that you have, and the .68 or .65 is less then 200 rpm's and like $350

why not stay with the .71?

65 mph will run you 2500 rpm, right where you want to be

Reply #7February 26, 2009, 10:08:29 pm

foxracer1

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FN tranny 5th gearset swap possible?
« Reply #7 on: February 26, 2009, 10:08:29 pm »
Some FN's came with a .75 depends on the exact build date.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
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Reply #8February 27, 2009, 07:22:46 am

zukgod1

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FN tranny 5th gearset swap possible?
« Reply #8 on: February 27, 2009, 07:22:46 am »
Quote from: "jtanguay"
Quote from: "blkboostedtruck"
where you getting this from? i'm curious! i never heard of those ratios for a 5th!
Duane


click here and be amazed


Those are for the TDI trans. Not the 020.
I cant remember the codes but it's like a 02J or something, cable shift trans.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #9February 27, 2009, 09:29:21 am

8v-of-fury

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FN tranny 5th gearset swap possible?
« Reply #9 on: February 27, 2009, 09:29:21 am »
Quote from: "foxracer1"
Some FN's came with a .75 depends on the exact build date.


my bad.. lmao

Still tho the diff between .75 and .71 is next to nothing and is it really worth the time and effort?

Reply #10February 27, 2009, 10:11:21 am

jtanguay

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FN tranny 5th gearset swap possible?
« Reply #10 on: February 27, 2009, 10:11:21 am »
Quote from: "zukgod1"
Quote from: "jtanguay"
Quote from: "blkboostedtruck"
where you getting this from? i'm curious! i never heard of those ratios for a 5th!
Duane


click here and be amazed


Those are for the TDI trans. Not the 020.
I cant remember the codes but it's like a 02J or something, cable shift trans.


Quote
This works with all manual transmission VWs from 1996 to the present, as well as many older models.


1996 vw's came with an 020 transmission.  except passat TDI's with the 02A transmission?

i'm pretty sure it would work with any 020 5 speed box, but maybe someone can confirm for sure?


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Reply #11March 03, 2009, 08:11:16 pm

blacknoise

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FN tranny 5th gearset swap possible?
« Reply #11 on: March 03, 2009, 08:11:16 pm »
Those .65, .68 5th gear sets are for a european gearbox application which uses the same shaft design as the 02A and 02J boxes.  That is why they work for those gearboxs.  Not compatible with the old 020.  Swapping a 020 5th gear is intensive and as said previously, the RPM drop isn't huge.  I considered it when I put a gasser box in my '90 Jetta diesel. Decided it was too much to swap gear sets for an extra 100 RPM drop or whatever.  That tranny swap was totally worth it w/o messing with it's innards.   I installed a .658 on my 02A CNT trans (sourced: 97 Passat TDI) for my 86 Golf TDI epic and this gear swap is pretty easy making it worth it in my view.  

-B
81 Rabbit TD - AAZ adaption NEED INJECTORS
90 Jetta D - "tall" tranny (code ACN)
86 Golf TDI (building) - 1900rpm@65mph, .205 nozzles, kp39A turbo, H2O IC

Reply #12March 04, 2009, 04:17:12 am

Dr. Diesel

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FN tranny 5th gearset swap possible?
« Reply #12 on: March 04, 2009, 04:17:12 am »
Quote from: "blacknoise"
for an extra 100 RPM drop or whatever. -B


My rabbit's 020 with a .71 5th runs 2350rpm at 100km/h (60mph)
That'd be 2491rpm with a .75 fifth.

Very worth it.
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!

Reply #13March 04, 2009, 04:49:19 am

foxracer1

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FN tranny 5th gearset swap possible?
« Reply #13 on: March 04, 2009, 04:49:19 am »
The 5th swap is easy on an 020. I used a gasser box with a .75 5th. we'll see how she runs.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det