It sounds like the idle is too low to me, or the timing is retarded. I haven't read your entire thread so I apologize if this has been covered, but what is the pump timing set at?How did the diesel tech confirm that your cold start lever is not working?I couldn't see your pump close enough in the video but being a 84 I doubt it has a fast idle; which makes it pretty hard to determine if the cold start is doing anything or not. If the cable is hooked up and the lever on the back of the pump is moving then the cold start is working. Either that or the advance piston is seized, which does happen on very, very rare occasions.In the video, the engine was cold right? When it's warm, does it idle or run any different? Have you checked the valve clearance? Do you have any fuel leaks at the injectors or pump? It could only be running on 3 cylinders. How violently is the engine rocking when it is at the lowest RPM it can sustain?Get your boyfriend to hold the RPM as low as he can and crack open the injection lines one at a time. If there is no change in RPM then you have a bad injector. Just because they were good on the test stand, doesn't mean they are still good. Injectors are the most finicky thing. The smallest spec of dirt or rust can cause them to stick.
yes, after the car is warm it idles fine.
...BTW your Bieber avatar is awesome.-Malone
Sweet! I didn't even think about that. I had the same problem once...I completely forgot.Now how about the pics of you working on the car and a new video of the beast running.
Glad to hear you got it running.When you have the oil pan off to do the pump you should do the main bearings as well.
i don't want to have to worry about it again
What is your hot idle oil pressure? What viscosity of oil are you running?