Author Topic: exhaust??????  (Read 2699 times)

January 22, 2009, 12:43:07 pm

joe_gtd

  • Newbie

  • Offline
  • *

  • 3
exhaust??????
« on: January 22, 2009, 12:43:07 pm »
hello again guys, getting quite good at this posting bussiness lol
im after fabbing up a straight through exhaust system or my gtd, and was wonderig how i would do it? for want off a better word1

i cant quite get my head round how you would start the 2.5 inch pipe???
ideas on a postcard lol
cheers guys.
joe.
1990 gtd
1988 8v gti
diesel power!

Reply #1January 22, 2009, 01:41:58 pm

regcheeseman

  • Veteran

  • Offline
  • ***

  • 714
exhaust??????
« Reply #1 on: January 22, 2009, 01:41:58 pm »
Cut the flange off the original, grind it out and weld from there - that's how I did my first one.

you'll need a 180 bend and a 90  bend and a bit of straight.........that's if it's going in a a1 chassis.

Reply #2January 22, 2009, 01:59:38 pm

ein bora

  • Veteran

  • Offline
  • ***

  • 377
exhaust??????
« Reply #2 on: January 22, 2009, 01:59:38 pm »
Quote from: "regcheeseman"
Cut the flange off the original, grind it out and weld from there - that's how I did my first one.

you'll need a 180 bend and a 90  bend and a bit of straight.........that's if it's going in a a1 chassis.


How about for a mk3 - anybody know whats all needed??
If you can't take advice - then you can't be helped!

Reply #3January 23, 2009, 07:31:19 pm

DYNOMAX

  • User+

  • Offline
  • *

  • 28
exhaust??????
« Reply #3 on: January 23, 2009, 07:31:19 pm »
I have made a small run with flanges to VW Diesel 1.6TD 1.9TD

Parts to run dual turbo will also be available.
World wide shipping no problemas.

//Anton


Reply #4January 28, 2009, 07:22:21 pm

8v-of-fury

  • Guest
exhaust??????
« Reply #4 on: January 28, 2009, 07:22:21 pm »
Quote from: "regcheeseman"
you'll need a 180 bend


Hehe, a 180 degree bend? thats a straight line! lol just thought i point that out.. lmao

Reply #5January 28, 2009, 08:52:56 pm

Smokey Eddy

  • Veteran

  • Offline
  • ***

  • 3468
    • McScrubbins Body Wash
exhaust??????
« Reply #5 on: January 28, 2009, 08:52:56 pm »
oh sweet jesus new turbo's are sexy
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #6January 29, 2009, 06:58:28 am

Dirtrag2

  • Veteran

  • Offline
  • ***

  • 298
exhaust??????
« Reply #6 on: January 29, 2009, 06:58:28 am »
Quote from: "ein bora"

How about for a mk3 - anybody know whats all needed??


same as before but add a flex  :wink:
...Darcy
'97 Jetta 1.9TD ( dirtrag2 )
'88 Fox Wagon ( projekt Dirtrag 3 )

Reply #7January 29, 2009, 09:09:47 am

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
exhaust??????
« Reply #7 on: January 29, 2009, 09:09:47 am »
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #8January 29, 2009, 12:25:15 pm

arb

  • Guest
exhaust??????
« Reply #8 on: January 29, 2009, 12:25:15 pm »
Quote from: "Vincent Waldon"
Here's a good example of a fab, including thoughts on where to get the parts:

http://vwdiesel.net/phpBB/viewtopic.php?t=14003&postdays=0&postorder=asc&start=0&sid=a05b000bffbff6aa91fdd0a5b21d2cbd


Yes, a work of art !  I used a 4" table belt sander to make my flange flat when I welded it to the S.S. 90 degree.

Reply #9January 29, 2009, 03:20:02 pm

dillenger1

  • Veteran

  • Offline
  • ***

  • 777
exhaust??????
« Reply #9 on: January 29, 2009, 03:20:02 pm »
Quote from: "Smokey Eddy"
oh sweet jesus new turbo's are sexy

AAAAAAHHHHmen!
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #10January 29, 2009, 05:06:39 pm

gigaz2

  • Veteran

  • Offline
  • ***

  • 626
exhaust??????
« Reply #10 on: January 29, 2009, 05:06:39 pm »
Quote from: "DYNOMAX"
I have made a small run with flanges to VW Diesel 1.6TD 1.9TD

Parts to run dual turbo will also be available.
World wide shipping no problemas.

//Anton


how much for a piece or two to Portugal?
________________________________________
do NOT follow my advices or opinions!!! you are warned!