Author Topic: What is this. Info please  (Read 3914 times)

December 16, 2008, 01:07:56 pm

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What is this. Info please
« on: December 16, 2008, 01:07:56 pm »
Seems to be an ALH TDI block and head, but the turbo looks like its from an AHU. The pump looks like it from an AAZ, PN 028 130 108 A, but it doesn't have the adjustable pump sprocket  :? . This all was in a MK1 Rabbit. How would it run if the pump sprocket is not the right one, or am I missing something here about the conversion?

Josh



'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #1December 16, 2008, 01:39:08 pm

Turbinepowered

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Re: What is this. Info please
« Reply #1 on: December 16, 2008, 01:39:08 pm »
Quote from: "Powered by Spearco"





That's a funky orientation for the IP.

And what's the other cogged sprocket there, lower and to the left (blockward) from the IP? Looks like it's in the pathway of the timing belt... oil pump? Intermediate shaft? Weird.

I dunno what to tell you, honestly.  :shock:

Reply #2December 16, 2008, 01:52:47 pm

blackdogvan

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What is this. Info please
« Reply #2 on: December 16, 2008, 01:52:47 pm »
AAZ based pump? Looks like 17mm pump shaft...
1991 Vanagon 1.9 mTDI

Reply #3December 16, 2008, 02:26:08 pm

veedubcanuck

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What is this. Info please
« Reply #3 on: December 16, 2008, 02:26:08 pm »
"And what's the other cogged sprocket there, lower and to the left (blockward) from the IP? Looks like it's in the pathway of the timing belt... oil pump? Intermediate shaft? Weird."


  :idea:  That's the water pump I believe. :idea:
2003 Jetta GLS 1.8T w/ Upsolute software 20k kms (yes 20)
1993 Jetta GL 1.9TD stock 440k kms
1990 Jetta 1.6TD stock 320k kms
1993 Golf GL 1.9TD stock 401k kms
1991 Jetta 1.6TD Stock 587k kms

Reply #4December 16, 2008, 02:57:54 pm

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What is this. Info please
« Reply #4 on: December 16, 2008, 02:57:54 pm »
Yep. its a T-belt driven water pump. Below that is an idler and then the crank sproket.
The pump is what realy  :? me. I know its not an m-tdi pump.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #5December 16, 2008, 04:07:36 pm

RabbitJockey

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What is this. Info please
« Reply #5 on: December 16, 2008, 04:07:36 pm »
Quote from: "libbybapa"
Quote from: "Powered by Spearco"
I know its not an m-tdi pump.


What brings you to that conclusion?  Many mTDI pumps are built from AAZ pumps.

Looks like an AHL to me with a mechanical pump and turbo to make installation into a rabbit easy.  I would wonder about the pump internals.

Andrew


its definitely a mk4 tdi with a mechanical pump, the later motors went to a chain driven oil pump, and the waterpump housing built into the block.  but the mk1 motor mounts don't bolt up to these blocks i wonder what they used to motor mounts.  and also the pump is slanted weird on the newer motors
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #6December 16, 2008, 04:40:57 pm

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What is this. Info please
« Reply #6 on: December 16, 2008, 04:40:57 pm »
Pass. side motor mount is a gas Rabbit mount modified.
The pump internals are unknown.
I thought that an mtdi pump on a MK4 would need a two piece pump pully so that you could adjust timing?
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #7December 16, 2008, 05:08:26 pm

Quantum TD

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What is this. Info please
« Reply #7 on: December 16, 2008, 05:08:26 pm »
Looks like and ALH mTDI to me. Not being from Europe, I can't speculate ebyond that, since there were some funky configuations all over Europe. But if you're in the US, then yes, ALH with and AAZ mechaincal (mTDI?) pump.

Reply #8December 16, 2008, 05:29:42 pm

rallydiesel

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What is this. Info please
« Reply #8 on: December 16, 2008, 05:29:42 pm »
Looks promising. I wouldn't mind stumbling across a set-up like that.  :twisted:
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #9December 16, 2008, 06:49:04 pm

RabbitJockey

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What is this. Info please
« Reply #9 on: December 16, 2008, 06:49:04 pm »
can i get a picture of the passenger motor mount?
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #10December 17, 2008, 10:24:33 am

nokivasara

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What is this. Info please
« Reply #10 on: December 17, 2008, 10:24:33 am »
THe engine looks like a ALH or AGR (my AGR looks like that, itīs a 90hp TDI with a wg-turbo, not VNT)

It looks like the IP needs to be rotated/tilted upwards towards the head, maybe thatīs whats wrong with it if it doesnīt run, the hardlines are in the wrong position  :?
Caddy 1.6N/A pushing 400 000km and going strong!

Reply #11December 17, 2008, 10:31:11 am

arb

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What is this. Info please
« Reply #11 on: December 17, 2008, 10:31:11 am »
What's that on the oil cooler/filter flange ? Looks like a large oil separator.  Its also interesting to me how the IP is tilted.

Reply #12December 17, 2008, 10:45:03 am

foxracer1

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What is this. Info please
« Reply #12 on: December 17, 2008, 10:45:03 am »
The way the pumpis sittng looks just like a 99.5- later TDI MKIV but it just has a mechanical pump. I like it. How much do you want for it? ha i wish.

And the oil flange has the internal oil filter.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det

Reply #13December 17, 2008, 11:08:21 am

arb

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What is this. Info please
« Reply #13 on: December 17, 2008, 11:08:21 am »
Quote from: "foxracer1"


And the oil flange has the internal oil filter.


SWEET !! No dumping oil on the ground and less metal in the land fill. Its also nice to see the filter paper to look for metal flakes.

Reply #14December 17, 2008, 11:10:42 am

foxracer1

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What is this. Info please
« Reply #14 on: December 17, 2008, 11:10:42 am »
I may or may not have tossed the old one in the fire once done looking at it. Got heat from the old filter and oil. ha.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det