Author Topic: Head gasket thickness questions  (Read 2023 times)

October 09, 2008, 10:48:37 am

bigblackcaddy

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Head gasket thickness questions
« on: October 09, 2008, 10:48:37 am »
I have an MF shortblock that just got rebuilt, and the builder called for a 2-notch head gasket.  I measured protrusion with a straight edge and some feeler gauges and it seems to be right in the middle of the range for a 2-notch gasket, according to the Bentley manual, so all is fine up to this point.  Things get a little confusing now, because the Bentley says a 2-notch gasket is 1.50mm thick.  The part numbers I've seen for 2-notch hydro block head gaskets are 1.57mm.  That's a pretty big difference.  Can anyone explain?  Could it be because the Bentley spec is for a non-metal gasket and I'm looking at metal gaskets?

Just to complicate things more, the gasket I have is for a TDI, and it is a 2-notch, but it's 1.53mm.  I'm splitting the difference so I should be fine, right?   :lol:  All the holes line up, and I drilled the "steam holes" so it seems like it'll be fine.  The only other difference from an IDI gasket is that there are a couple little tabs that stick out which don't seem to serve much purpose.

The head going on the motor is an AAZ head if that influences any of the above.  I didn't think so, since 1.6 and 1.9 gaskets are the same thickness.

Reply #1October 09, 2008, 12:58:47 pm

zukgod1

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Head gasket thickness questions
« Reply #1 on: October 09, 2008, 12:58:47 pm »
You mean you have a 1.9 AAZ Metal HG correct.

I didn't think the TDI gaskets worked.

If you measured and come up with a 2 notcher just put it on and quit worrying about it.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #2October 09, 2008, 01:19:05 pm

bigblackcaddy

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Head gasket thickness questions
« Reply #2 on: October 09, 2008, 01:19:05 pm »
This is the gasket I have...

VW GOLF 1900cc TDI  1Z/AFN/AHU    M    2M 1.53mm    61-33120-40

Metal, but not the same p/n as the AAZ gaskets.