Nozzle/Injector Service for 1.6L NA? - IDI Engine - VWDiesel.net The IDI, TDI, and mTDI source.

• Nozzle/Injector Service for 1.6L NA? by beowulf on 13 Jul, 2008 07:03
• A user over on TDIClub (Greg(?) Landuyt) used to have service where he'd install, balance, and pop-test your new nozzles in refurbished injector bodies, but he's not doing that service anymore for 1.6L diesels (at least as of the last time I checked). Does anyone know of a place either in Northern VA/MD/DC or via mail order that will do the service? I have some GTD nozzles I want to use to replace my old (probably original) injector nozzles and would like to get them pop-tested prior to installation.
  
  Any pointers would be greatly appreciated. Thanks.
• #1 by blkboostedtruck on 13 Jul, 2008 08:38
• if you don't find anybody close to you i can do injectors! and set them at any spec you like!
  20bucks +ship to just poptest
  60bucks +ship for complete service
  that includes lapping, cleaning, new shims, poptest
  and for extra i can powder coat them! i have not used my powdered coating system but that would be a good reason to try!
  to service service injectors is very labor intensive! thats why not many do them anymore!
  P.M. me if interested?
  Duane
• #2 by dillenger1 on 13 Jul, 2008 09:51
• Ill tell you this,duane did me right.He even took the time to talk on the phone for awhile too about of course VW's.
• #3 by blkboostedtruck on 13 Jul, 2008 12:23
• Thanks Ben,
  i wish i had that powder coater when i did yours!
  they would of looked even better on your motor!
  Duane
• #4 by beowulf on 13 Jul, 2008 18:17
• I bought some GTD nozzles from kermatdi and want to try them out in my 1.6L NA rabbit diesel.  I'm not sure what specs would be called for in that situation - do you have any recommendations?
• #5 by blkboostedtruck on 13 Jul, 2008 18:55
• Quote from: "beowulf"

  I bought some GTD nozzles from kermatdi and want to try them out in my 1.6L NA rabbit diesel.  I'm not sure what specs would be called for in that situation - do you have any recommendations?

  
  
  if you have a non-turbo pump stick with 130bar
  if you have a turbo pump stick with 155bar
  if your planing on a turbo someday do the 155bar and advance your N/A pump a little to say 1.05 or so and when you install a turbo pump time at 1.00!
  some one can chime in if i'm wrong on advancement? i can't remember off hand?
  
  Duane
• #6 by VWralley on 17 Jul, 2008 08:41
• i still need to check around locally but $60 + shipping for a full service sounds very reasonable!
• #7 by VW_Commuter on 17 Jul, 2008 10:34
• Duane, are those prices per injector or for a set?
• #8 by FWD.MOTION on 17 Jul, 2008 15:41
• or just send them to gilles performance diesel injection in markham ontario canada.
  
  theres a thread in the venders section check it out
• #9 by blkboostedtruck on 18 Jul, 2008 02:46
• Quote from: "VW_Commuter"

  Duane, are those prices per injector or for a set?

  
  
  sorry i work 3rd shift guys so i miss stuff on here sometimes!
  those prices are for 4 injectors  VW Commuter! it would be an extra 20bucks for a complete service for 5th injector
  thanks Duane