Author Topic: 1.9 crank repair suggestions  (Read 1951 times)

May 14, 2008, 09:59:36 am

the caveman

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1.9 crank repair suggestions
« on: May 14, 2008, 09:59:36 am »
Pulled a 1.9 from a 95 A3 that wasn't starting anymore. Checked compression, all good. checked crank pulley- probably worse one i've seen so far. What is everyone doing too fix the crank end. Rebuilt? Send out to weld and machine? Do any vendors sell them on exchange? I did a search but couldn't find anything specific.
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #1May 14, 2008, 11:04:43 am

jtanguay

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1.9 crank repair suggestions
« Reply #1 on: May 14, 2008, 11:04:43 am »
some people just machine the crank in place, by putting the groove offset from the 'keyway' and use the tdi sprocket to fit there, and then torque it down with some loctite.


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Reply #2May 14, 2008, 11:23:34 am

Vincent Waldon

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1.9 crank repair suggestions
« Reply #2 on: May 14, 2008, 11:23:34 am »
I think if you search for:

aaz AND crank AND key*



you'll get some stuff that's of value.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #3May 14, 2008, 01:29:24 pm

the caveman

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1.9 crank repair suggestions
« Reply #3 on: May 14, 2008, 01:29:24 pm »
after reading your answers, i realized that it really doesn't matter if the pulley is rotated to a different place, as long as you time it by the flywheel. awesome and perfect.
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI