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Author Topic: Compound pics  (Read 109534 times)

Reply #210May 08, 2007, 10:34:10 am

subsonic

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« Reply #210 on: May 08, 2007, 10:34:10 am »
Quote from: foxracer1
So please explain the diff. between a firering and an o-ring. I thought i understood this but now i don't think i do.


This is a pretty good explanation.  It's chapter 13. (pg156-165) Pg 160 has the pictures.  The whole chapter gives good detail on the process.

http://www.freetrust.be/piaa1/Maximum_boost.pdf
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #211May 08, 2007, 11:59:19 am

Vincent Waldon

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« Reply #211 on: May 08, 2007, 11:59:19 am »
Fantastic book Subsonic... thanks muchly !!


Vince
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #212May 08, 2007, 12:22:20 pm

foxracer1

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« Reply #212 on: May 08, 2007, 12:22:20 pm »
ahh yes i read that book already. Very good piece. But now it seems i must go read it again. Thanks for the info.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


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Reply #213May 08, 2007, 12:42:49 pm

subsonic

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« Reply #213 on: May 08, 2007, 12:42:49 pm »
Just a quick note. I have this book, but the book is on the forum courtesy of Benjamin.
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #214May 08, 2007, 05:09:36 pm

jtanguay

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« Reply #214 on: May 08, 2007, 05:09:36 pm »
i wonder if it would be possible to o-ring the oil and coolant passages as well... hmmm? that might help quite a bit


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Reply #215May 08, 2007, 05:20:50 pm

andy2

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« Reply #215 on: May 08, 2007, 05:20:50 pm »
Bruce put a rubber o-ring around the oil pressure supply port to the head gasket,it worked perfectly.The coolant ports would hold alright if there wasn't serious compression entering the cooling system.I'll have it apart hopefully soon enough to take another stab at it.

Reply #216June 21, 2007, 06:21:40 pm

rallydiesel

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« Reply #216 on: June 21, 2007, 06:21:40 pm »
Anything new happening with this beast?
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

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Reply #217June 22, 2007, 11:17:42 am

malone

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« Reply #217 on: June 22, 2007, 11:17:42 am »
andy2 is the only person I know who is actively trying to resolve the recently popular big boost > hg leak issue. I'm crossing fingers that this will work out!
http://www.tunezilla.com
93 Eurovan AHU TDI
96 Golf 1.9L ASV TDI - I bought it back!
97 Golf Variant Syncro 1.9L 1Z TDI - sold and missed
11 Golf 2.0L CJAA TDI DSG - Stage 4
14 Golf Wagon 2.0L CJAA TDI DSG - Sold
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Reply #218June 22, 2007, 05:48:24 pm

Mark(The Miser)UK

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« Reply #218 on: June 22, 2007, 05:48:24 pm »
Anybody ever tried easing the pressure on the head gasket by using ring inserts that fit in the block and the head. I'm sure one of my old cars from the seventies had these. Perhaps something made of copper for the oil supply rather than an 'o' ring... :idea:
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Reply #219July 03, 2007, 06:37:55 pm

Helliouse

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« Reply #219 on: July 03, 2007, 06:37:55 pm »
Hate to drag this up but any updates?

I am eager to hear if it is working or not.
1990 Jetta TD...Its a Project! And wait...its built in Wolfsberg! swEEt - 1.6l TD = Dead... TDI ALH in the works...

Reply #220July 03, 2007, 10:50:32 pm

andy2

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« Reply #220 on: July 03, 2007, 10:50:32 pm »
Yes, I've temporarely gave up on the compounds :oops:.Too many issues with it so we are going to run the hx30 as a single turbo.I'll have it together soon enough to have results.The cyl head still needs to come off for some more work but I need to get the turbo business figured out first as it just may be the biggest contrubiting factor for the gasket failing.

Reply #221July 04, 2007, 01:02:25 am

935racer

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« Reply #221 on: July 04, 2007, 01:02:25 am »
What else are you planning on doing to the head at this point?

Reply #222July 04, 2007, 01:28:48 am

hillfolk'r

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« Reply #222 on: July 04, 2007, 01:28:48 am »
Quote from: QuickTD
Quote from: andy2

Shame about the whole setup not working as well as expected...


i hear ya on that,,,same thing goin on here with my hy/hx hybrid on the tdi....too much lag,,but it wants to rev to the moon when it comes on around 33-3500 or so
pioneers get shot in the hiney with arrows,sometimes we slipthru,but other times we get hit........
i think you aughta try that compound setup on a tdi....i think mine got to somewhere around 40- 45 psi,maybe 50 the way it pegged the 30 psi guage  around so quickly   before it blew a headgasket
at least i got in 4 or 5 gtech 1/4 runs to give me an idea of what was goin on
theres too much fuel goin on for a prechamber engine to handle for any amount of time,imo
Throttle cables ftw

Reply #223July 04, 2007, 07:57:33 am

andy2

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« Reply #223 on: July 04, 2007, 07:57:33 am »
One of the head studs threads is stripped completely so that needs to be fixed.We may also get the head cryo treated and/or just try a stock head gasket on this setup to see if it holds any better or worse.The hx30 should get to 30-35 psi without too much lag.I figgured that the hx/hy combo would have worked well hilfolk'r,mabye the hx30 will work for you as well.Do you know what fueling your pump is set to.

Reply #224July 04, 2007, 11:30:55 am

Helliouse

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« Reply #224 on: July 04, 2007, 11:30:55 am »
Did you o-ring the block? how did that work?
What size of head studs are you using (I think due to your striped one you are having to go to 14-15mm)?
If you do the bigger head studs, you have to drill out the wholes, and re-tap the treads in? Assuming so.

What about a big VNT?

Are your compound problems to do with pluming the exhaust to the second turbo (I read the whole thread and it sounds like this is your problem.)?

I have an idea for the head thing, I will draw it up and post it, and see what kind of feed back you buys give me on it.
I have a few concerns about it, but some of you have way more experience then me, so I am hopeing you will be able to tell me if I am way off the mark or not.

Andy2, thanks for the post, it has helped me learn a lot. Hope you keep us updated on your progress. I know I will keep bugging you for updates! :wink:
1990 Jetta TD...Its a Project! And wait...its built in Wolfsberg! swEEt - 1.6l TD = Dead... TDI ALH in the works...

 

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