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Engine Specific Info and Questions => IDI Engine => Topic started by: bryanb on July 12, 2014, 06:59:16 pm

Title: 1.6td setup
Post by: bryanb on July 12, 2014, 06:59:16 pm: I know it is a T3 and a Giles pump but I don't know any specifics. What should it be capable of with the plans of a inter cooler. As of now it peeks at 11psi and runs 10. Are there adjustments and things I should know.
(http://i1223.photobucket.com/albums/dd506/glass-frog/6382324bfa3dee35f747a3c1d2199f59_zpsfb8bec5e.jpg)
[URL=http://s1223.photobucket.com/user/glass-frog/media/24d687798aa7b2637d805c7d7f791150_zps1bbe9c17.jpg.html](http://i1223.photobucket.com/albums/dd506/glass-frog/24d687798aa7b2637d805c7d7f791150_zps1bbe9c17.jpg) (http://s1223.photobucket.com/user/glass-frog/media/6382324bfa3dee35f747a3c1d2199f59_zpsfb8bec5e.jpg.html)
(http://i1223.photobucket.com/albums/dd506/glass-frog/513c473de16ba8085d8b8b238b990f8c_zpsee3e01a2.jpg) (http://s1223.photobucket.com/user/glass-frog/media/513c473de16ba8085d8b8b238b990f8c_zpsee3e01a2.jpg.html)
Title: Re: 1.6td setup
Post by: bryanb on July 12, 2014, 07:02:28 pm: (http://i1223.photobucket.com/albums/dd506/glass-frog/0218020a57cfaf3ff4d59fe0de325094_zps0a754e74.jpg) (http://s1223.photobucket.com/user/glass-frog/media/0218020a57cfaf3ff4d59fe0de325094_zps0a754e74.jpg.html)
(http://i1223.photobucket.com/albums/dd506/glass-frog/fc3d01a5443f8e4505257cab71f0be36_zps0401e12d.jpg) (http://s1223.photobucket.com/user/glass-frog/media/fc3d01a5443f8e4505257cab71f0be36_zps0401e12d.jpg.html)
(http://i1223.photobucket.com/albums/dd506/glass-frog/a9b40518d6b49a6de0aaef041f068eeb_zps43b4cb1b.jpg) (http://s1223.photobucket.com/user/glass-frog/media/a9b40518d6b49a6de0aaef041f068eeb_zps43b4cb1b.jpg.html)
Title: Re: 1.6td setup
Post by: Trips_B on July 13, 2014, 10:37:31 am: looks nice!

If you add an intercooler I would just add a manual boost controller and set it to 20psi
My 1.6 rebuilt with a T3 pulled hard at 20, with your giles pump it'll be even better

As well check your timing, Giles pumps are tuned to run at a certain spec. perhaps getting in touch with him is your best option there
Title: Re: 1.6td setup
Post by: GEE-BEE on July 13, 2014, 01:12:15 pm: Get a Bell Intercooler

Callaway version/ 335.00

Iam working on the silcone tubing to connect all of the together

http://forums.vwvortex.com/showthread.php?6982107-WTB-Callaway-AC-equipped-intercooler

Here is a airflter assy if you get tired of that noise...
http://www.ebay.com/itm/390515779701?ssPageName=STRK:MEBOFFX:IT&_trksid=p3984.m1427.l2649#ht_2545wt_983
Title: Re: 1.6td setup
Post by: bryanb on August 06, 2014, 08:42:32 pm: Ok so I got a Godspeed intercooler all set up and have a voodoo II boost controller but not 100% how or where to install it. I think it is the rubber line in the third pic from original post. Here is a pick of the linter cooler I ordered a 2 inch piping setup but got 2.5 somehow so I just made it work.
(http://i1223.photobucket.com/albums/dd506/glass-frog/7819ab5cc9f0cfef12074e6872e4e1b6_zpsaa8422ad.jpg) (http://s1223.photobucket.com/user/glass-frog/media/7819ab5cc9f0cfef12074e6872e4e1b6_zpsaa8422ad.jpg.html)
Title: Re: 1.6td setup
Post by: Rising on August 10, 2014, 08:14:38 pm: I also just picked up a similar intercooler and I'm mounting in the same position on my mk1.. What'd you do for mounts if I may bug you? Also curious to see how this turns out?
Title: Re: 1.6td setup
Post by: RustyCaddy on August 10, 2014, 08:25:12 pm: Very nice work.

;D

To 2nd Rising...please tell us more about fitting the intercooler
Title: Re: 1.6td setup
Post by: TimpanogosSlim on August 11, 2014, 07:38:25 pm: Quote from: Rising on August 10, 2014, 08:14:38 pm
I also just picked up a similar intercooler and I'm mounting in the same position on my mk1.. What'd you do for mounts if I may bug you? Also curious to see how this turns out?

I'm curious too. These things seem to have two big round bosses top and bottom.

I think i may have to trim my core support to fit my IC in. And even then i worry that mounting might interfere with the hood release cable.
Title: Re: 1.6td setup
Post by: bryanb on August 11, 2014, 10:31:13 pm: Believe it or not it has 3 of the electric fan mount that run through a rubber piece the core then the rad then another rubber piece and a locking tab. Then when I put the brackets on the rad it pinched it just right and it dosnt move. I still want to add some sort of bracket to the welded bungs on the top or bottom of the core but haven't got that far yet.
Title: Re: 1.6td setup
Post by: TimpanogosSlim on August 11, 2014, 11:57:11 pm: ok, that sounds like something that will ultimately cause you to need a new radiator. GLWS.