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VWDiesel.net The IDI, TDI, and mTDI source.
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IDI Engine
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1.6TD bore scratches
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Topic: 1.6TD bore scratches (Read 5263 times)
June 05, 2023, 05:11:18 am
oblique
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Diesel while you can.
1.6TD bore scratches
«
on:
June 05, 2023, 05:11:18 am »
So my lower end was burning quite a bit of oil so I found a good running motor to swap. The bores still had some of the original cross hatch and only very minor ridging on a couple cylinders but what it did have is some odd scratches. The motor was low mile but it sat for a long long time ...there was a lot of corrosion in various places so I'm thinking there the crap that had built up in there came loose and created these scratches when the motor was run again?
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Humbly rolling coal.
90 1.6TD Jetta
79 1.6Na Rabbit
Reply #1
June 05, 2023, 06:47:17 pm
ORCoaster
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Caddy all painted and now its interior time
Re: 1.6TD bore scratches
«
Reply #1 on:
June 05, 2023, 06:47:17 pm »
Can you hone them out? That might be enough and not make it so you need to do a new set of rings.
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Reply #2
June 05, 2023, 07:54:08 pm
fatmobile
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Re: 1.6TD bore scratches
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Reply #2 on:
June 05, 2023, 07:54:08 pm »
Someone suggested I use sour cream containers,
cut to fit the cylinders, to keep stuff out of the cylinders
while I clean the surface and bolt holes.
I think oykos (sp) yoghurt containers might fit too.
It works great to keep out small pieces that might get between the piston and wall and cause more sctratches.
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Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.
Reply #3
June 06, 2023, 06:03:16 pm
oblique
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Diesel while you can.
Re: 1.6TD bore scratches
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Reply #3 on:
June 06, 2023, 06:03:16 pm »
So i swapped my motor to this bottom end along with the AMC head from the other thread and started it up today...so far so good, test drive tmrw when I reconnect cooling system.
I asked Giles to build the pump to 15psi...how am I going to get 15 pounds out this motor i don't know...blows a lot of smoke right now.
Question: how much a detriment is oil contamination on the mating surfaces? I had a bunchnof oil in the head and it seeped onto the gasket before i could really crank it down.
Logged
Humbly rolling coal.
90 1.6TD Jetta
79 1.6Na Rabbit
Reply #4
June 06, 2023, 07:48:34 pm
fatmobile
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Re: 1.6TD bore scratches
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Reply #4 on:
June 06, 2023, 07:48:34 pm »
It's nice to keep the block and head grease free.
That's why the sour cream cylinder plugs are handy,
I can just spray the surface down and not worry about stuff going into the cylinders.
I suppose a little oil should be OK,.. guess we'll see.
Logged
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.
Reply #5
June 24, 2023, 06:23:47 pm
oblique
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Diesel while you can.
Re: 1.6TD bore scratches
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Reply #5 on:
June 24, 2023, 06:23:47 pm »
just retorqued the head bolts after 1500kms...so far running pretty well on this block.
before dropping it in:
Logged
Humbly rolling coal.
90 1.6TD Jetta
79 1.6Na Rabbit
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VWDiesel.net The IDI, TDI, and mTDI source.
»
Engine Specific Info and Questions
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IDI Engine
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malone
,
burn_your_money
,
Vincent Waldon
,
theman53
) »
1.6TD bore scratches