Author Topic: Solid Head Lifter Shim Spacing Question  (Read 3766 times)

May 15, 2022, 04:33:52 pm

jhax

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Solid Head Lifter Shim Spacing Question
« on: May 15, 2022, 04:33:52 pm »
Greetings,

I have been in the process of measuring my shim clearances in my 87 JX 1.6td. The only problem child is #3 intake valve. I have just about 0.05mm of clearance between the shim and the cam lobe with the lobe at a 45* upward angle (ie both valves in the closed position). The manual shows that spec should be 0.15-0.025mm for a cold motor. All of my other intake valves are at 0.15mm. I removed the shim and it shows as a 3.90mm shim. I measure with a caliper and the caliper shows 3.90mm dead on. So what gives? Could someone have messed up? I suspect I should get another shim, one that is 3.75mm thick and call it a day. I just wanted to run it by you folks first ans get your thoughts.

Cheers,
Justin

Reply #1May 15, 2022, 08:08:08 pm

ORCoaster

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Re: Solid Head Lifter Shim Spacing Question
« Reply #1 on: May 15, 2022, 08:08:08 pm »
Sometimes a person's math skills fail them.  Just get the proper shim and call it fixed.

Reply #2May 15, 2022, 08:53:43 pm

fatmobile

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Re: Solid Head Lifter Shim Spacing Question
« Reply #2 on: May 15, 2022, 08:53:43 pm »
First off I have always pointed the cam lobe straight up when time to measure.
So I looked and you are right, according to the manual both lobes are supposed to be up.

 and ORCoaster is right .15mm minus .05 equals .10mm.
 That's .10mm less than 3.9mm.
 Which means you might need a 3.8mm shim.
 A pretty common shim.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #3May 16, 2022, 07:04:34 am

jhax

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Re: Solid Head Lifter Shim Spacing Question
« Reply #3 on: May 16, 2022, 07:04:34 am »
Thank you both, I ordered a 3.70 and a 3.80 just in case. This has been holding me up for some time. Much obliged!

Reply #4May 16, 2022, 07:02:25 pm

fatmobile

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Re: Solid Head Lifter Shim Spacing Question
« Reply #4 on: May 16, 2022, 07:02:25 pm »
3.8 and 3.75 are the ones most likely to solve the problem.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #5May 17, 2022, 05:15:13 am

jhax

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Re: Solid Head Lifter Shim Spacing Question
« Reply #5 on: May 17, 2022, 05:15:13 am »
Well hopefully the one place in town has them as autohausaz no longer does.

Reply #6May 17, 2022, 08:10:21 am

libbydiesel

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