Author Topic: Broken throttle lever on AAZ pump.  (Read 3438 times)

April 24, 2015, 05:21:02 pm

dontdoemyourself

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Broken throttle lever on AAZ pump.
« on: April 24, 2015, 05:21:02 pm »
So, I'm broken down on the side of the road, waiting for AAA to come tow me.. Just based on a first look, it seems my throttle lever linkage inside is broken.. I was on an uphill when suddenly power cut out.. The car starts and runs, just won't rev up.. Can I replace it with one from a 1.6 na pump I have lying around or is it time to send it to Giles ? Thanks!
1982 Vanagon diesel mTDi
1982 Jetta coupe - AHU/O2A project
1977 Scirocco Champagne 1.8 RV / Digi2
1963 Microbus Panel camper
05 Audi Allroad 6spd
01 Toyota Tundra V6 5VZFE/ 5 speed

Reply #1April 24, 2015, 05:32:24 pm

dontdoemyourself

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Re: Broken throttle lever on AAZ pump.
« Reply #1 on: April 24, 2015, 05:32:24 pm »
To clarify, it is the linkage part that attaches to the governor
1982 Vanagon diesel mTDi
1982 Jetta coupe - AHU/O2A project
1977 Scirocco Champagne 1.8 RV / Digi2
1963 Microbus Panel camper
05 Audi Allroad 6spd
01 Toyota Tundra V6 5VZFE/ 5 speed

Reply #2April 25, 2015, 01:49:56 am

745 turbogreasel

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Re: Broken throttle lever on AAZ pump.
« Reply #2 on: April 25, 2015, 01:49:56 am »
I saw a catalog of  maybe 100 VE pump inside throttle arms, so 'work'  might be  a relative term.  It needs to have the same  bushing height, and I think  same rotation as well.

Reply #3April 25, 2015, 06:59:59 am

dontdoemyourself

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Re: Broken throttle lever on AAZ pump.
« Reply #3 on: April 25, 2015, 06:59:59 am »
Yeah.. After looking at both pumps next to each other the 1.9 has a few more springs than the 1.6na one.. I'll be able to take it apart to see if it just came loose.
1982 Vanagon diesel mTDi
1982 Jetta coupe - AHU/O2A project
1977 Scirocco Champagne 1.8 RV / Digi2
1963 Microbus Panel camper
05 Audi Allroad 6spd
01 Toyota Tundra V6 5VZFE/ 5 speed

Reply #4April 25, 2015, 08:00:36 am

dontdoemyourself

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Re: Broken throttle lever on AAZ pump.
« Reply #4 on: April 25, 2015, 08:00:36 am »
Ok, the throttle arm is definitely broken.. I'll be contacting Giles on Monday.
1982 Vanagon diesel mTDi
1982 Jetta coupe - AHU/O2A project
1977 Scirocco Champagne 1.8 RV / Digi2
1963 Microbus Panel camper
05 Audi Allroad 6spd
01 Toyota Tundra V6 5VZFE/ 5 speed

Reply #5April 25, 2015, 01:15:23 pm

745 turbogreasel

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Re: Broken throttle lever on AAZ pump.
« Reply #5 on: April 25, 2015, 01:15:23 pm »
I'd weld it back together.

Reply #6April 26, 2015, 08:25:16 am

dontdoemyourself

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Re: Broken throttle lever on AAZ pump.
« Reply #6 on: April 26, 2015, 08:25:16 am »
I'll be trying that today
1982 Vanagon diesel mTDi
1982 Jetta coupe - AHU/O2A project
1977 Scirocco Champagne 1.8 RV / Digi2
1963 Microbus Panel camper
05 Audi Allroad 6spd
01 Toyota Tundra V6 5VZFE/ 5 speed

Reply #7June 25, 2015, 08:34:03 pm

dontdoemyourself

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Re: Broken throttle lever on AAZ pump.
« Reply #7 on: June 25, 2015, 08:34:03 pm »
Finally got and installed giles pump. Woah!
1982 Vanagon diesel mTDi
1982 Jetta coupe - AHU/O2A project
1977 Scirocco Champagne 1.8 RV / Digi2
1963 Microbus Panel camper
05 Audi Allroad 6spd
01 Toyota Tundra V6 5VZFE/ 5 speed