Author Topic: Transmission linkage needs rebuilt.  (Read 7206 times)

Reply #15January 14, 2013, 07:14:13 am

R.O.R-2.0

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Re: Transmission linkage needs rebuilt.
« Reply #15 on: January 14, 2013, 07:14:13 am »
they are angry little springs.

True dat.... I rekon they could easily break a finger if they hit u right, coming off.

The muffler clamp really is about as good as the official tool. (I have both.)


amazing the force those things will exert, isnt it?!

must be a pretty amazing alloy, to be able to stand up to that kinda heat and vibration!
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #16January 14, 2013, 07:36:15 am

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #16 on: January 14, 2013, 07:36:15 am »
The clamps that I have seen are wedges, I think. I would like to make a spring expander with a screw thread. I don't like pounding on strong springs. It goes against my sensibilities.

Ror20 what kind of clamp are you talking about?
M2 Jetta TD.  Northern Missouri

Reply #17January 14, 2013, 07:49:35 am

R.O.R-2.0

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Re: Transmission linkage needs rebuilt.
« Reply #17 on: January 14, 2013, 07:49:35 am »
The clamps that I have seen are wedges, I think. I would like to make a spring expander with a screw thread. I don't like pounding on strong springs. It goes against my sensibilities.

Ror20 what kind of clamp are you talking about?

the spring clamps used to hold the exhaust system to the downpipe/manifold..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #18January 14, 2013, 08:06:04 am

TylerDurden

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Re: Transmission linkage needs rebuilt.
« Reply #18 on: January 14, 2013, 08:06:04 am »

image ctsy "cubevandude"

Reply #19January 14, 2013, 08:15:02 am

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #19 on: January 14, 2013, 08:15:02 am »
Thanks for the pic.
M2 Jetta TD.  Northern Missouri

Reply #20January 14, 2013, 08:17:39 am

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #20 on: January 14, 2013, 08:17:39 am »
I meant clamp expanders not clamps.. My proof reader didn't catch that. :)
The clamps that I have seen are wedges, I think. I would like to make a spring expander with a screw thread. I don't like pounding on strong springs. It goes against my sensibilities.

Ror20 what kind of clamp are you talking about?

the spring clamps used to hold the exhaust system to the downpipe/manifold..
M2 Jetta TD.  Northern Missouri

Reply #21January 18, 2013, 11:22:07 pm

oldpoopie

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Re: Transmission linkage needs rebuilt.
« Reply #21 on: January 18, 2013, 11:22:07 pm »
I used the USRT kit and it is awesome. Makes my crapbox actually fun to drive.

GENIUSPACK2 Master Kit

http://www.usrallyteam.com/index.php?main_page=product_info&cPath=13_34&products_id=1763
1985 jetta TD. It was free, and it shows. Down and dirty engine refresh made it run fairly well.... No leaks, except water into the cabin!

2001 golf Tdi. Heavy built ALH, soon to have a PD Frankenstein motor.

Reply #22January 19, 2013, 06:17:57 am

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #22 on: January 19, 2013, 06:17:57 am »
I bet it helped. What size spherical rods do they use? I am thinking of using similar parts on the shifterleg itself. Something like this:
M2 Jetta TD.  Northern Missouri

Reply #23January 19, 2013, 06:46:18 am

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #23 on: January 19, 2013, 06:46:18 am »
Both of the spherical rod ends would be just threaded on so they could rotate on the studs. Just grease them and thread them on to near bottomed out. They only need to be able to rotate 20-30 degrees. I have a homemade trailer that I have have used on my dirt bike (and bicycle) that uses a 3/8" SRE on a bolt. Have hauled 2-300 pounds with off road. I could make the arm going up to the control rod about any length that I want to make a short throw shifter.
M2 Jetta TD.  Northern Missouri

Reply #24February 09, 2013, 06:22:15 pm

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #24 on: February 09, 2013, 06:22:15 pm »
I worked on the gear shift bearings. I thought that I could do it with two nuts welded at right angles to each-other. The corresponding bolts  then could be welded to the gear shift lever and the other to a plate to bolt onto the floorboard.

Here is a short video of the action. Smooth and tight. I am using 7/16" bolts and nuts. A bit of grease on the threads would keep it tight for long time. Much better than the plastic ball.  I don't think I need the reverse lockout.
http://www.youtube.com/watch?v=yPJNPR4AS0w
« Last Edit: February 09, 2013, 07:12:00 pm by scrounger »
M2 Jetta TD.  Northern Missouri

Reply #25February 09, 2013, 07:09:59 pm

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #25 on: February 09, 2013, 07:09:59 pm »
can anyone view the video? It doesn't work and I have uploaded it twice.
M2 Jetta TD.  Northern Missouri

Reply #26February 09, 2013, 07:31:04 pm

theman53

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Re: Transmission linkage needs rebuilt.
« Reply #26 on: February 09, 2013, 07:31:04 pm »
can anyone view the video? It doesn't work and I have uploaded it twice.
I could. I didn't listen to it, but I viewed it.

Reply #27February 09, 2013, 07:40:08 pm

scrounger

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Re: Transmission linkage needs rebuilt.
« Reply #27 on: February 09, 2013, 07:40:08 pm »
Am on a cell phone internet. Perhaps our Amish neighbors are firing up theirs.
M2 Jetta TD.  Northern Missouri