Thanks for all this info - feeling much better now about getting this done right. Are my Intake and Exhaust Manifolds from the 1.6 head going to match up with the 1.9 head?
Here is a parts list I have put together if you think I am missing something please let me know. Does anybody know the part numbers for the Crank Bolts, Intermediate Shaft O-ring, and Intermediate Shaft Bearings?
- Valve Cover with mounting bolts (I have had the gasket for 3 months) 50 - 100
- Head
http://shopping.boraparts.com/product_reviews.php?manufacturers_id=32&products_id=32 750 - 800
- Injectors
http://www.performancediesel.ca 125 - 300
- 028 103 383BK Head Gasket $22
- 028 198 012E Cylinder Head Gasket Set $32
- 80mm Prothe Pistons $225
- 038 198 155 G 80mm Over sized Piston Ring Set Goetze $60
- Machine Shop Bill 150 - 300
- 028105425C Connecting Rod BOLTS (AAZ)
- Crank BOLTS (AAZ)
- 068 103 384A Head BOLTS (AAZ)
- 028 129 717D Intake Manifold Gasket
- 028 129 589B Exhaust Manifold Gasket
- 028 198 501 Engine Connecting Rod Bearing $25
- 026 198 491 Engine Crankshaft Main Bearing Set $34
- 026 198 421 Engine Crankshaft Thrust Washer Set $11
- AHU TDi Crank Sprocket Free
- 056 905 261 Vacuum Pump O-ring
- Intermediate Shaft O-ring
- Intermediate Shaft Bearings
- 037 115 220B Oil pan gasket
- 068 103 171F Rear Main Seal and gasket for mounting plate
- 068 103 085E Front Main Seal and gasket for mounting plate
- 068 115 304B Newer style oil filler
https://www.getvwparts.com/oem-vw-parts.html $88
- Machine Flywheel for starter $50
- Flywheel and VR6 Clutch BOLTS
- 028 109 119P Timing Belt
- 028 129 713E AAZ Intake Manifold 50-100
Total is gonna be $1,700 - $2,300