Author Topic: My 1.6td/aaz head and other stuff too.  (Read 122700 times)

Reply #255March 12, 2009, 02:45:57 pm

subsonic

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My much anticipated 1.6td/aaz head.
« Reply #255 on: March 12, 2009, 02:45:57 pm »
I drilled my 1.6mf block for them as well.  Lay the aaz gasket on top, mark them, drill them.  They line right up with the holes on the aaz head.  Cant hurt.
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #256March 12, 2009, 02:48:19 pm

Smokey Eddy

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My much anticipated 1.6td/aaz head.
« Reply #256 on: March 12, 2009, 02:48:19 pm »
The iron is extremely soft as well. You could use wood bits.
I drilled mine a little large than i was totally comfortable with. I'd go slightly smaller diam than the holes in the HG.
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #257March 17, 2009, 08:47:41 pm

Smokey Eddy

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My much anticipated 1.6td/aaz head.
« Reply #257 on: March 17, 2009, 08:47:41 pm »
Yay!





JB weld to the rescue.
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #258April 26, 2009, 04:40:42 pm

Smokey Eddy

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My much anticipated 1.6td/aaz head.
« Reply #258 on: April 26, 2009, 04:40:42 pm »

Thanks Theman53, you're the man :D


See, my car actually works :P
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #259April 27, 2009, 06:46:30 am

lord_verminaard

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My much anticipated 1.6td/aaz head.
« Reply #259 on: April 27, 2009, 06:46:30 am »
Wire nuts in the engine bay make me cry a little.....


Brendan
81 Scirocco 'S -->Soon to be m-TDI
93 Corrado SLC VR6
'86 Golf N/A Diesel  -->Wife's car
1990 Audi CQ
05 New Beetle PD TDI


"I am a man, I can change... if I have to.... I guess....."

-Red Green

Reply #260April 27, 2009, 07:45:39 am

jtanguay

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My much anticipated 1.6td/aaz head.
« Reply #260 on: April 27, 2009, 07:45:39 am »
Quote from: "lord_verminaard"
Wire nuts in the engine bay make me cry a little.....


Brendan


yea it should be done with a nut & bolt with crimped/soldered end pieces and shrink wraped if possible, but it looks alright.  it fits right in with the budget build  :) but not ghetto  :lol:


This is how we deal with porn spammers! You've been warned.

Reply #261April 27, 2009, 08:14:29 am

8v-of-fury

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My much anticipated 1.6td/aaz head.
« Reply #261 on: April 27, 2009, 08:14:29 am »
Ghetto is the way to be  :lol:

Ed, your cars to clean, splash some oil on the head will ya? lol

Reply #262April 27, 2009, 10:40:26 am

Smokey Eddy

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My much anticipated 1.6td/aaz head.
« Reply #262 on: April 27, 2009, 10:40:26 am »
Quote from: "jtanguay"
Quote from: "lord_verminaard"
Wire nuts in the engine bay make me cry a little.....


Brendan


yea it should be done with a nut & bolt with crimped/soldered end pieces and shrink wraped if possible, but it looks alright.  it fits right in with the budget build  :) but not ghetto  :lol:


I don't have a lot of money ok! :P
I found those in a bucket in the basement.
That's also solid house hold wiring  :D
(but its gone now)
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #263April 27, 2009, 03:41:50 pm

TurboJ

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My much anticipated 1.6td/aaz head.
« Reply #263 on: April 27, 2009, 03:41:50 pm »
Nice!
So how does it run now?
*Videos please* !!
---------------------------------------
Jetta II 1.6 TD 'Project 200'

Reply #264April 27, 2009, 05:10:38 pm

Smokey Eddy

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My much anticipated 1.6td/aaz head.
« Reply #264 on: April 27, 2009, 05:10:38 pm »
siigghhh ok...
i weld the exhaust on friday though!

Edit: Welding got postponed :( next week...
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #265May 21, 2009, 10:56:44 pm

Smokey Eddy

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Re: My much anticipated 1.6td/aaz head.
« Reply #265 on: May 21, 2009, 10:56:44 pm »
Yeeeeuuughhhh the welding keeps getting pushed back and back i dont think i'll ever get it done...

I just calculated my mileage and its about 45mpg (+/- 5).
It has over 4,000 kms on the build so far. I'm about to roll over to 400,000!!! I'll try and get a video of that :P

I just changed the crank pulley while the forum was down. This is what the old one looks like :P note the sheared off bolt from a PO and the cracking. The crack went all the way down. I broke two sockets getting the bolt off and lifted the car off of the jack stand it was on  (thankfully back down ONTO the jack stand...) with the help of my friend just GIVIN ER on the cheater bar to undo that bolt. An impact gun didnt do it either. but we used the impact socket since it would be of higher grade than my cheapo sockets and it worked like a charm  ;)!!!!


The tool of course. Anyone can have this now that im done with it. Cost of shipping and the flat bar please! I'm a poor student! Just look at my car :P


And my exhaust that i can't weld....  :'(
I paid 76$ CAD for all this pipe. It's 2.5 inch and that's a 10 foot length. Don't ask me how ;) i just owe my friend a huge favor come time to rebuild his 5.0L jeep's tranny.



And my long awaited project, the BIG flat fans! Here is the lay out of the bracket that should match up on the Radiator. I just need to drill the bolt holes and weld it.
« Last Edit: May 21, 2009, 11:02:09 pm by Smokey Eddy »
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #266June 19, 2009, 09:12:44 pm

Smokey Eddy

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Re: My much anticipated 1.6td/aaz head.
« Reply #266 on: June 19, 2009, 09:12:44 pm »
Woo hoo!
some interesting pictures.


dual side exit!


Don't laugh at the welds! It's not what i do for a living okay? :P
ps those are not the final welds. I did a full pass around and then ground the welds and then did a 2nd pass. No leaks! :P :D

Fixed my bursting hoses for much much bigger ID pipe. Yes its ABS plumbing pipe.

and i drilled and tapped my intake for the LDA.

Just need a video of a wicked burn out with the exhaust just PUMPING out the sides :P

my next project! Bolt on flood lights!

 ;) Yes Vince, they are princess Auto! $40 for the two!
« Last Edit: June 19, 2009, 09:16:49 pm by Smokey Eddy »
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #267June 19, 2009, 09:17:36 pm

8v-of-fury

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Re: My much anticipated 1.6td/aaz head.
« Reply #267 on: June 19, 2009, 09:17:36 pm »
YESSSSSSSS EDNAAA

I was thinking of doing the same to get a dual pipe... ACTUALLY!

How did it work out in the end? how do you have it secured to the car? Bolted through the floor or what? Sheet metal screws? lol Give me your secrets!!!  :P Hey.. if the weld holds.. its a good weld :)

Reply #268June 19, 2009, 09:19:58 pm

Smokey Eddy

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Re: My much anticipated 1.6td/aaz head.
« Reply #268 on: June 19, 2009, 09:19:58 pm »
i used steel All-Round on the cross member at the back and the stock hanger location that is just past the cross member at the back. It rumbles against the cross member on idle which i need to fix (just tighten the all round with the help of a friend, you should come over.) but other than that it's great. It can blow 1m wide balls of soot probably 10-14 feet out the sides when it's just sitting still with a quick foot to the floor in neutral :P i really need a video but it rained today and is pretty dark now.

i cut my down pipe down because it was too heavy and put the flex on the DP then i butt welded a coupling to the flex and the main piece (the 10 foot cut down with the Y and sides) slides into the coupling and then i keep it in place with just those two hangers. Surprisingly i haven't needed to keep it from spining in the coupling but im sure i will need to do that. But it's drivable now! and no diesel stink! uhh i mean... i unfortunately dont get to breath diesel exhaust through the vents anymore in my 2.5 hours a day of commuting... ::)
« Last Edit: June 19, 2009, 09:22:01 pm by Smokey Eddy »
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #269June 19, 2009, 11:43:16 pm

8v-of-fury

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Re: My much anticipated 1.6td/aaz head.
« Reply #269 on: June 19, 2009, 11:43:16 pm »
Floodlights where the roof rack used to be sounds good BTW!

When you coming down Ed? gotta make me an exhaust.. and do some work on a Muscle Car :P Manual Drums on all four corners :)