Author Topic: Franken motor!  (Read 109120 times)

December 17, 2007, 09:13:31 pm

935racer

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Franken motor!
« on: December 17, 2007, 09:13:31 pm »
Getting some work done for my new DD, hoping  to go over 200whp, should have it running by the end of the week. :twisted:


















Reply #1December 17, 2007, 09:38:25 pm

RabbitJockey

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Franken motor!
« Reply #1 on: December 17, 2007, 09:38:25 pm »
if you want you can put that in my car, i'll tell you how it runs
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #2December 17, 2007, 10:10:33 pm

jtanguay

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« Reply #2 on: December 17, 2007, 10:10:33 pm »
is that the 1.6 block 1.9 head config?  i don't see your pulsed exhaust manifold on it!


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Reply #3December 17, 2007, 10:29:02 pm

TedV

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Franken motor!
« Reply #3 on: December 17, 2007, 10:29:02 pm »
what's the detailed story on the clutch presure plate straps?

4 puck disk with springs should launch a little more smooth than the solid 4puck I used on my old 2.0 ABA 16V turbo.

looking good

Reply #4December 17, 2007, 10:44:02 pm

935racer

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Franken motor!
« Reply #4 on: December 17, 2007, 10:44:02 pm »
Proper pulsed exhaust manifold to come this is a quick build, I don't have a car right now so I need to get his done by the end of the week. After I get it some what tuned I'll build the tubular manifold and a get a bigger pump. I hope right now, with what I have I can get to 200whp, after that I want about 230-240 daily driver reliability. This is being build completely of parts that I had around the shop, no time to order parts, so its not quite as done up as I would like but it'll be nothin to frown at thats for sure :P

The pressure plate is a 210mm sachs unit, they come with both single straps and double straps, the single are thicker than the doubles. What I did was weld the two thinner ones and a thick one together, after I tightened up the bolts I welded the bolts to the pressure plate. Should hold 300+WHP, more than the o2o will hold anyways. The flywheel is 210mm as well, lightened down to 5.2lbs :twisted:  That with the 4 puck sprung center clutch disk and I have a bullet proof clutch set up.

Reply #5December 17, 2007, 11:17:21 pm

MaxHedrm

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« Reply #5 on: December 17, 2007, 11:17:21 pm »
Just moving that air filter someplace cooler will be good for a lot. Looks sweet!

DRIVE: 2010 Golf TDI
DRIVE (less): 2001 TT Roadster

Reply #6December 17, 2007, 11:26:56 pm

935racer

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Franken motor!
« Reply #6 on: December 17, 2007, 11:26:56 pm »
Quote from: "MaxHedrm"
Just moving that air filter someplace cooler will be good for a lot. Looks sweet!


It was only on there to keep stuff from going in the inlet, there will be a 3" ss mandrel bent CAI built in no time, just wait 8)

Reply #7December 17, 2007, 11:39:54 pm

jtanguay

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« Reply #7 on: December 17, 2007, 11:39:54 pm »
but i can't wait!!!  :lol:


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Reply #8December 17, 2007, 11:47:06 pm

g-spec

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« Reply #8 on: December 17, 2007, 11:47:06 pm »
Looks good!!!
Two boost guages????

Reply #9December 18, 2007, 12:13:41 am

Slave2School

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« Reply #9 on: December 18, 2007, 12:13:41 am »
I bet one is for exhaust manifold pressure :)
Waiting for a bigger better diesel to come along.
2002 ford focme wagon

Reply #10December 18, 2007, 12:15:03 am

zagarus

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Franken motor!
« Reply #10 on: December 18, 2007, 12:15:03 am »
DAVE! can i test it?!! :lol:  :lol:
Project 1.9TD Jetta Coupe Completed. Back in action!

Reply #11December 18, 2007, 12:19:50 am

shegel

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Franken motor!
« Reply #11 on: December 18, 2007, 12:19:50 am »
three things


1) what does the valve cover say


2) that is gonna be sweet

3) that is onve of the cleanest things i have ever seen
1986 Golf 1.6l non turbo (R.I.P.)
1999.5 jetta (bought with 122145)
1969 karmann ghia(diesel swap dream)(most likely going to be subaru powered)
1998 jetta tdi (parents car)

Reply #12December 18, 2007, 01:02:56 am

cyrus #1

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« Reply #12 on: December 18, 2007, 01:02:56 am »
Quote from: "shegel"
1) what does the valve cover say


"Passenger Performance" I'm guessing.

Quote from: "shegel"
2) that is gonna be sweet

3) that is onve of the cleanest things i have ever seen


x2  :twisted:
Cody

2002 Jetta TDI
2000 Jetta TDI - R.I.P.
1990 Jetta 8v-Eventually to be 1.6TD

Reply #13December 18, 2007, 03:57:46 am

935racer

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Franken motor!
« Reply #13 on: December 18, 2007, 03:57:46 am »
Thomas and Trevor, your welcome to come test it just send a ***load of money and your car and it'll be done! :lol:

G-spec, slave2school hit the nail on the head, the silver gauge is for exhaust manifold pressure, that brass fitting thats by the wastegate in the exhaust manifold is for the gauge.

Heres a couple more pics, theres actually more done right now than in the pics, I have all the coolant lines and all the factory sensors hooked up now. Have a lot of wiring to do to get all the autometer gauges going, and battery relocation to the trunk. After thats done I can fab the turbo inlet, downpipe, wastegate dump, 3" exhaust, and charge piping for the fmic. Don't know hom much time I'll have to work on it tomorrow, have a lot of work to get out before christmas.




Reply #14December 18, 2007, 04:52:29 am

MaxHedrm

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« Reply #14 on: December 18, 2007, 04:52:29 am »
Quote from: "935racer"

It was only on there to keep stuff from going in the inlet, there will be a 3" ss mandrel bent CAI built in no time, just wait 8)


Just making sure! :^)

It seems a shame to put the timing belt cover on over those purty red pulleys. You need a lexan cover.  :D

DRIVE: 2010 Golf TDI
DRIVE (less): 2001 TT Roadster

 

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