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Author Topic: Franken motor!  (Read 109981 times)

Reply #90January 01, 2008, 05:53:49 pm

DVST8R

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Franken motor!
« Reply #90 on: January 01, 2008, 05:53:49 pm »
I can answer that. Yes it is the 350hp model.
The Brett of the board...



The Dark Side of Beauty.[/i]

Reply #91January 01, 2008, 06:16:52 pm

rallydiesel

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Franken motor!
« Reply #91 on: January 01, 2008, 06:16:52 pm »
Fab up a compound set up and add a K14.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #92January 01, 2008, 06:50:58 pm

subsonic

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Franken motor!
« Reply #92 on: January 01, 2008, 06:50:58 pm »
Quote from: "DVST8R"
I can answer that. Yes it is the 350hp model.


Thats the exact same one sitting on my shelf, thanks to your reccomendation Brett.
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #93January 01, 2008, 07:02:35 pm

935racer

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Franken motor!
« Reply #93 on: January 01, 2008, 07:02:35 pm »
A K14 would be way too small for a compound setup with this turbo, and so would the k24 or stock t3. It would work well with a Mb t3 turbo though. I am going to source out an external gate .48 ar stage 3 turbine housing to swap on here and see how I like it. And likely get a better waste gate, this one seam to leak too much when its closed. Unfortunately all the t3 turbine housings I have here are internally gated and won't fit my turbo.

Erik and I did some test runs today, got the egt's up to 1600 degrees on a long pull up a hill in 5th at about 5800 rpm, pushin 30 psi in the intake manifold and about 26 in the exhaust manifold. Can't complain about that! We'll see what its like when I get the cam and smaller housing on. I think I am going to hold off on the pump upgrade until I get the airflow a little more sorted out so I can really specify what I need fuel wise.

Reply #94January 01, 2008, 07:55:09 pm

rallydiesel

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Franken motor!
« Reply #94 on: January 01, 2008, 07:55:09 pm »
So what are you doing for the headgasket issues? ARP studs or stretch bolts? Copper HG? Does the cylinder head lessen the chance of HG failure? Is that head an AAZ one?
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #95January 01, 2008, 11:35:10 pm

935racer

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Franken motor!
« Reply #95 on: January 01, 2008, 11:35:10 pm »
Ok so found out my wastegate had a major leak, no firering between the manifold and the wastegate... so I need to find one. I made a wastegate block off plate and now the turbo spools fine, full boost before 4500 rpm, it rips! Only problem is that I now get surge at 30psi, but only at 30 psi plus, before that its fine, which is weird, drive pressures are the same as before, maybe a couple psi higher, about 28 psi of exhaust pressure to 31 psi of intake manifold pressure. I can't rev it over 4500 rpm right now because its surging pretty bad, its really weird usually with surge it comes on way sooner than 30 psi... Anyways hopefully I'll track down a firering for the wastegate in the next couple days and see if I still have the surge issue with a functioning wastegate, if I do I'll go with a dual stage boost controller and than I should be good for 35psi which is the limit I want to push on this turbo.
My #3 injector started making a lot of noise tonight as well, I'll pull that tomorrow and figure out whats up with that.

Exhaust pictures in a few minutes.

Reply #96January 02, 2008, 12:17:28 am

zukgod1

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Franken motor!
« Reply #96 on: January 02, 2008, 12:17:28 am »
Quote from: "935racer"
Ok so found out my wastegate had a major leak, no firering between the manifold and the wastegate... so I need to find one. I made a wastegate block off plate and now the turbo spools fine, full boost before 4500 rpm, it rips! Only problem is that I now get surge at 30psi, but only at 30 psi plus, before that its fine, which is weird, drive pressures are the same as before, maybe a couple psi higher, about 28 psi of exhaust pressure to 31 psi of intake manifold pressure. I can't rev it over 4500 rpm right now because its surging pretty bad, its really weird usually with surge it comes on way sooner than 30 psi... Anyways hopefully I'll track down a firering for the wastegate in the next couple days and see if I still have the surge issue with a functioning wastegate, if I do I'll go with a dual stage boost controller and than I should be good for 35psi which is the limit I want to push on this turbo.
My #3 injector started making a lot of noise tonight as well, I'll pull that tomorrow and figure out whats up with that.

Exhaust pictures in a few minutes.



SWEET!!!!!
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #97January 02, 2008, 12:18:26 am

935racer

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Franken motor!
« Reply #97 on: January 02, 2008, 12:18:26 am »
Exhaust pics before it was seam welded:





Reply #98January 02, 2008, 12:24:46 am

zagarus

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Franken motor!
« Reply #98 on: January 02, 2008, 12:24:46 am »
damn dude that is nice!  Looks familiar lol


edit*  IS THAT 3 INCH?!!
Project 1.9TD Jetta Coupe Completed. Back in action!

Reply #99January 02, 2008, 12:28:40 am

blkboostedtruck

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Franken motor!
« Reply #99 on: January 02, 2008, 12:28:40 am »
ahh Dave ,
that waste gate dump maga phone syle thats sweet! how does it sound?
also get back to me about your exaust manifold i'm serious about buying it when your ready! let me know what turbos fit it? i asked in my last post about that but you never said?
thanks Duane
injector rebuilds call  414-840-1395 for faster service not on line much!
'66 variant 1500S
'81 2dr n/a 1.6 diesel rabbit 8"lift 260K R.I.P.
'81 caddy gas 1.8 turbo/stroker W/N.O.S.
'81 caddy 1.9 turbo diesel
'82 caddy gas 1.8 G60
 3 jettas '82' '04 '14TDI
+1 rabbit,03 HD sc.eag. duece,46,&5

Reply #100January 02, 2008, 12:35:02 am

foxracer1

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Franken motor!
« Reply #100 on: January 02, 2008, 12:35:02 am »
where did you come up with that megaphone? Where do you buy your pipe at? I'm looking to buy some so i have been shopping around. The build looks awesome. Keep up the progress.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det

Reply #101January 02, 2008, 01:48:54 am

935racer

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Franken motor!
« Reply #101 on: January 02, 2008, 01:48:54 am »
Thomas, its 3" 8)

Duane, the manifold fits all standard t3 turbo and larger gt series turbos. I am not sure when I'll sell it but it will be a decent deal, I will want to sell it with the downpipe. Probably will sell it in a month or so. The waste gate dump is pretty loud, I'm not really into open wastegate dumps myself,but my homies here at the shop love them, and I had these 1.5"-3"  transitions sitting here for at least a year so... open dump I went! I may go with a dump into the downpipe when I build the tubular manifold however.

Foxracer1, the megphone is just an .065" wall transition from 1.5"-3", I bought 3 of them some time ago for a sanitary job I did,I didn't get them from my regular supplier and what I received was not legal for sanitary, so they have been sitting around since, not worth much to me except for maybe some autmotive use, this is the only thing we could come up with, and the guys have been begging me to run a megaphone open dump so there it is.

Andrew, thanks man.

Reply #102January 02, 2008, 01:50:48 am

zagarus

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Franken motor!
« Reply #102 on: January 02, 2008, 01:50:48 am »
you have a video or sound clip of the car yet Dave?
Project 1.9TD Jetta Coupe Completed. Back in action!

Reply #103January 02, 2008, 02:47:02 am

935racer

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Franken motor!
« Reply #103 on: January 02, 2008, 02:47:02 am »
Not yet, but in the next few days I hope to have everything together enough for a video, I don't have a video camera but I think my little sister does so I'll see if I can snake it.

Reply #104January 02, 2008, 03:07:00 am

blkboostedtruck

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« Reply #104 on: January 02, 2008, 03:07:00 am »
Dave that will work perfically for me! my girl plans on getting all this and one of your intakes for me for my B-day  and that in the first week of march ! she's a total die hard vw girl! i'm luckey! if you wanna get rid of one of those dump pipes? i still gotta do my waste gate on my stroker truck!
send me a P.M. on what you need for them so the ol'lady knows what she's spending this year!
thanks Duane
injector rebuilds call  414-840-1395 for faster service not on line much!
'66 variant 1500S
'81 2dr n/a 1.6 diesel rabbit 8"lift 260K R.I.P.
'81 caddy gas 1.8 turbo/stroker W/N.O.S.
'81 caddy 1.9 turbo diesel
'82 caddy gas 1.8 G60
 3 jettas '82' '04 '14TDI
+1 rabbit,03 HD sc.eag. duece,46,&5

 

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