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Crank Pulley Bolts
by
jaysen71581
on 21 Feb, 2011 07:26
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Trying to remove the 4 bolts that hold on the crank shaft pulley, got the first 3 bolt out, went to get that last one and the bastard rounded out on me, i did the pb blaster over night, along with the tapping of the hex socket in, anyone have a good fix for this??
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#1
by
rdezsofi
on 21 Feb, 2011 07:49
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If you can't grab it with a quality vice-grip and get it to loosen.....use a die grinder to remove the head. Once the pulley then comes off, you should have enough room to use the vice grips to twist out the remains. If you still can't get it out at this point, just replace the gear....
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#2
by
coke
on 21 Feb, 2011 07:49
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Pound the next largest size bit into the head with a large hammer, and take it out.
Or, you can use a dremel and cut a slot through the bolt that a flat tip screwdriver with a large end will fit in, and use vice grips on the screw driver to turn it loose. Had good luck this way too.
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#3
by
theman53
on 21 Feb, 2011 08:19
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If you could pound that next largest one in possibly a SAE instead of metric socket bit and use an impact to reverse it that usually helps. You hate to but sometimes an air hammer/chisel is the answer.
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#4
by
R.O.R-2.0
on 21 Feb, 2011 08:22
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just drill the head off the bolt then twist out the rest with your fingers..
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#5
by
410
on 21 Feb, 2011 08:40
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Also a 12mm 12 point socket will pound onto the bolt head and bite enough to get it off. Works almost every time.
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#6
by
GEE-BEE
on 21 Feb, 2011 08:56
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We need someone to stock ARP 12pt 8 x45 mm Bolt's for this application..
GB
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#7
by
BigVWman
on 21 Feb, 2011 08:59
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i use an air chisel and try to catch it on an angle, the vibration usually helps break them loose! just don't slip off!
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#8
by
theman53
on 21 Feb, 2011 09:10
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We need someone to stock ARP 12pt 8 x45 mm Bolt's for this application..
GB
Not ARP but I got them. Also, in stainless, but I am pretty sure that there are a couple different crank pullies and bolt lengths. No bother to me, I should have all in stock at work.
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#9
by
8v-of-fury
on 21 Feb, 2011 09:33
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Yes there should be different lengths.. fwiw, atleast four.. single v-belt (alt and wp), double v (alt/wp and ps/ac), serp belt, serp belt with v belt (wp, ps,).
If they took their old bolt out and got the measurements to you Lucas, would you be able to get them out to people
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#10
by
jaysen71581
on 21 Feb, 2011 09:40
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just drill the head off the bolt then twist out the rest with your fingers..

Not these little fingers lol......
These bolts are in there pretty good im gonna go out and buy a new set of vice grips and may even do the left handed drill bit trick too.... Wish i had an air chisel, this car is def forcing me to buy tools as i need them lol....
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#11
by
Vincent Waldon
on 21 Feb, 2011 09:45
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VW themselves make an upgraded version of these bolts with increased hardness etc... TDI's use 'em but they'd retro-fit. Most TDI timing belt kits come with the upgraded bolts.. since as you're finding out the old ones can be a pain.
I use anti-seize on 'em when I install 'em... some folks use locktite.
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#12
by
madmedix
on 21 Feb, 2011 10:47
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Awhile ago I posted about these little beauties: Craftsman female extractors (or easy-outs). Have a search on my username. They're cheap, come in many sizes now and are also known to save mass quantities of skin, analgaesics & beer

Andy
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#13
by
jaysen71581
on 21 Feb, 2011 11:08
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i went for the easy out set and i think i need a bigger size than the set i have now ill have to try sears
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#14
by
theman53
on 21 Feb, 2011 15:18
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Yes there should be different lengths.. fwiw, atleast four.. single v-belt (alt and wp), double v (alt/wp and ps/ac), serp belt, serp belt with v belt (wp, ps,).
If they took their old bolt out and got the measurements to you Lucas, would you be able to get them out to people
yep any length we need