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The Famous 1.6TD Boost pin
by
ThomZe
on 06 Jun, 2008 11:17
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Hi, Now I read alot about the boost pin all over this forum, and alot of other diesel forums.
Some people reccomend it, like it's a must have, others disagree, alot of different opinions.
But does anyone really have a proof that it works? I won't take out and hunt one down unless It's really worth it.
Sorry if it's been up before, but I need some clarification
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#1
by
saurkraut
on 06 Jun, 2008 11:32
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#2
by
ThomZe
on 06 Jun, 2008 11:47
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Hehe cool then I'll trust that. But is it a standard part on 1.6td's or is it a rare part to find
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#3
by
saurkraut
on 06 Jun, 2008 11:59
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Its standard on every 1.6TD with an LDA.
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#4
by
jimfoo
on 06 Jun, 2008 12:06
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Also standard in any Cummins VE pump.
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#5
by
ThomZe
on 06 Jun, 2008 13:26
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Thank's guys, I'm appreciating it
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#6
by
gigaz2
on 06 Jun, 2008 14:05
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you can also grind the 1.9 one, or buy the part from a bosch supplier.
(don't know the reference)
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#7
by
ThomZe
on 06 Jun, 2008 14:29
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I can grind my own one down? But is that possible to do "right" and if so, Has anyone done it? I'll like to see a pic of that

To know EXACTLY where to grind and so..
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#8
by
RabbitJockey
on 06 Jun, 2008 14:42
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who disagrees? they need to ride in a car with one and one with out one, big difference
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#9
by
ThomZe
on 06 Jun, 2008 14:47
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Im just interested to see one, homegrinded

Don't wanna mess thing up you know.. Only for my own sorry sake, I'm in a "learning about diesel" phase
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#10
by
zukgod1
on 06 Jun, 2008 15:00
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I have 2 custom ground pins, running one of them now.
1st one is ground for a very aggressive fuel delivery and the 2nd is ground for low fuel delivery for the first 3/4 of the ramp then a bit more aggressive than the 1st pin so while putting around I an drive with less smoke but at higher RPM's I can get more fuel if I want.
Currently running the 2nd pin and I still have to much smoke putting around, my k24 doesn't build boost till 3000 rpm at this elevation.
I need a tiny turbo for around town and the k24 for high rpms, a VNT25 would be SAWEEEETTTTTTTTT!!!!!!!!!!!!
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#11
by
burnt_servo
on 06 Jun, 2008 17:15
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#12
by
ThomZe
on 07 Jun, 2008 04:25
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danm, I just grinded my stock pin down a bit, not that much but a little so it got some more aggressive looks.. WOOOHAA suddenly there was no more car, but a beast.. Smokes now, didnt before, and it actualy moves.. It can move!?!?!
Danm, I want a 1.6td pin now, it's sure to be better than the little grind I did myself, my concerns now concentrates around the engine itself.. Can it take it? I'm driving 0.9 bar tops now.. 0.7 before
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#13
by
jimfoo
on 07 Jun, 2008 06:35
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Just make sure you get an EGT gauge before you go to far. You can actually grind 4 different flat profiles in a 1.9 pin, and just turn it to the one you want.
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#14
by
Choppercat
on 07 Jun, 2008 15:19
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The OEM boost pin for a 1.9 TD has about 1 mm of recess ground into it. I ground mine at 2 mm and made a noticable increase in power without too much smoke. Than I ground an extra mm (3mm total) and the cars behind me tended to ''dissapear''

. I'll go back to 3 mm when I get my intercooler installed but for now, not having an pyrometer and not willing to melt anything, I'll stick to 2mm :oops: . For the record, my max fuel screw is at +1 turn and everything else accordingly, K14 turbo and 2.5'' straight exhaust