Mostly due to incorrect installation. IIRC the ARP head studs used for TDI's are actually a Cosworth naturally aspirated ford engine, and the instructions for torquing them down are also for the Cosworth. While I'm not sure what has been determined to be the "right" way, I've heard of people giving them an extra 90* after final torque, also people re-torquing them after x-number of miles. Anybody know what Raceware's torque specifications are?
Brendan
Anyone with stretch bolts ever found what the final torque is for them at the end of the 90 degrees? That would probably be a good torque for the ARP's
one thing that I havent posted on tdi club because "improper installation" is sighted so much when things go wrong is that I actually followed the procedures as described and have tried the bolts out a few times. Both times I ended up redoing the head work. I also had the bolts tested at the local college and I was surprised to find that they where not as good as the oem bolts after a little bit of stress is applied. The clamping force decreases drastically after the maximum holding pressure is reach.
Some other info you might want to know...
oem bolts are 12mm 18 grade
arp studs are 11mm 10.2 grade
Mostly due to incorrect installation. IIRC the ARP head studs used for TDI's are actually a Cosworth naturally aspirated ford engine, and the instructions for torquing them down are also for the Cosworth. While I'm not sure what has been determined to be the "right" way, I've heard of people giving them an extra 90* after final torque, also people re-torquing them after x-number of miles. Anybody know what Raceware's torque specifications are?
Brendan

Wow Thanks you guys for all the info!
The only problem now is what do go with...
Raceway or ARP
Has any one changed out the Mains and rods bolts with ARP/Raceway?
raceware told me 50 foot pounds for head studs
i said i run 40 psi,they said up them to 60 ft pounds...
...the only way i blew a head gasket was running that big holset hx 35 running almost 50 psi of boost
ive got a call in to cometic to see if they can make me a custom o ringed head gasket
http://www.import-racer.com/arp/
Found this off TDI club, they list them for 1.6l-2.0l main studs
http://www.import-racer.com/sku/arp-204-5402 - Main's
http://www.import-racer.com/sku/arp-251-4701 - Head studs
They list some rod bolts, but I am not sure if they will work.
EDIT - I don't think that is the part number for the mains.
I called ARP and they have not returned my call yet, but I do hear from them I will post the part no.